Table Of Contents
Install the Shelf and Backplane Cable
Before You Begin
Required Tools and Equipment
Included Materials
User-Supplied Materials
NTP-1 Unpack and Inspect the ONS 15454 Shelf Assembly
DLP-1 Unpack and Verify the Shelf Assembly
DLP-2 Inspect the Shelf Assembly
NTP-2 Install the Shelf Assembly
DLP-3 Reverse the Mounting Bracket to Fit a 19-inch Rack
DLP-4 Install the External Brackets and Air Filter
DLP-5 Mount the Shelf Assembly in a Rack (One Person)
DLP-6 Mount the Shelf Assembly in a Rack (Two People)
DLP-7 Mount Multiple Shelf Assemblies in a Rack
NTP-3 Open and Remove the Front Door
DLP-8 Open the Front Cabinet Compartment (Door)
DLP-9 Remove the Front Door
NTP-4 Remove the Backplane Covers
DLP-10 Remove the Lower Backplane Cover
DLP-11 Remove the Backplane Sheet Metal Cover
NTP-5 Install the Electrical Interface Assemblies
DLP-12 Install a BNC or High-Density BNC EIA
DLP-13 Install an SMB EIA
DLP-14 Install the AMP Champ EIA
NTP-6 Install the Power and Ground
DLP-15 Verify that the Correct Fuse and Alarm Panel is Installed in the Equipment Rack
DLP-16 Connect the Office Ground to the ONS 15454
DLP-17 Connect Office Power to the ONS 15454 Shelf
DLP-18 Verify Office Power
NTP-7 Install the Fan-Tray Assembly
NTP-8 Install Wires to Alarm, Timing, LAN, and Craft Pin Connections
DLP-19 Install Alarm Wires on the Backplane
DLP-20 Install Timing Wires on the Backplane
DLP-21 Install LAN Wires on the Backplane
DLP-22 Install the TL1 Craft Interface
NTP-9 Install the Electrical Card Cables on the Backplane
DLP-23 Install DS-1 Cables Using Electrical Interface Adapters (Balun)
DLP-24 Install DS-1 AMP Champ Cables on the AMP Champ EIA
DLP-25 Install Coaxial Cable With BNC Connectors
DLP-26 Install Coaxial Cable With High-Density BNC Connectors
DLP-27 Install Coaxial Cable with SMB Connectors
NTP-10 Route Electrical Cables
DLP-28 Route Coaxial Cables
DLP-29 Route DS-1 Twisted-Pair Cables
NTP-11 Install the Rear Cover
NTP-12 Install Ferrites
DLP-30 Install Ferrites to Power Cabling
DLP-31 Attach Ferrites to Wire-Wrap Pin Fields
NTP-13 Perform the Shelf Installation Acceptance Test
DLP-32 Inspect the Shelf Installation and Connections
DLP-33 Measure Voltage
Install the Shelf and Backplane Cable
This chapter provides procedures for installing the Cisco ONS 15454. To view a summary of the tools and equipment required for installation, see the "Required Tools and Equipment" section.
Before You Begin
This section lists the chapter procedures (NTPs). Turn to a procedure for applicable tasks (DLPs).
1. 
NTP-1 Unpack and Inspect the ONS 15454 Shelf Assembly—Complete this procedure before continuing with the "NTP-2 Install the Shelf Assembly" procedure.
2. NTP-2 Install the Shelf Assembly—Complete this procedure to install the shelf assembly in a rack.
3. NTP-3 Open and Remove the Front Door—Complete this procedure to access the equipment before continuing with other procedures in this chapter.
4. NTP-4 Remove the Backplane Covers—Complete this procedure to access the backplane before continuing with other procedures in this chapter.
5. NTP-5 Install the Electrical Interface Assemblies—Complete this procedure if you plan to install electrical cards. This procedure is a prerequisite to the "NTP-9 Install the Electrical Card Cables on the Backplane" procedure.
6. NTP-6 Install the Power and Ground—Complete this procedure before continuing with the "NTP-7 Install the Fan-Tray Assembly" procedure.
7. NTP-7 Install the Fan-Tray Assembly—Complete this procedure to install the fan-tray assembly in the shelf.
8. NTP-8 Install Wires to Alarm, Timing, LAN, and Craft Pin Connections—Complete this procedure to set up pin connections.
9. NTP-9 Install the Electrical Card Cables on the Backplane—Complete this procedure if you plan to install electrical cards.
10. NTP-10 Route Electrical Cables—Complete this procedure before continuing with the "NTP-11 Install the Rear Cover" procedure.
11. NTP-11 Install the Rear Cover—Complete this procedure to install the rear cover.
12. NTP-12 Install Ferrites—Complete this procedure to attach ferrites to power cables.
13. NTP-13 Perform the Shelf Installation Acceptance Test—Complete this procedure to determine if you have correctly completed all other procedures in the chapter.
Warning Only trained and qualified personnel should be allowed to install, replace, or service this equipment.
Warning The ONS 15454 is intended for installation in restricted access areas. A restricted access area is where access can only be gained by service personnel through the use of a special tool, lock, key, or other means of security. A restricted access area is controlled by the authority responsible for the location.
Warning The ONS 15454 is suitable for mounting on concrete or other non-combustible surfaces only.
Required Tools and Equipment
You will need the following tools and equipment to install and test the ONS 15454.
Included Materials
The following materials are required and are shipped with the ONS 15454. The number in parentheses gives the quantity of the item included in the package.
•#12-24 x 3/4 pan head Phillips mounting screws (48-1004-XX, 48-1007-XX) (8)
•#12 -24 x 3/4 socket set screws (48-1003-XX) (2)
•T-handle #12-24 hex tool for set screws (1)
•ESD wrist strap with 1.8 m (6 ft) coil cable (1)
•Tie wraps (10)
•Pinned Allen key for front door (1)
•Spacers (50-1193-XX) (4)
•Spacer mounting brackets (2)
•Clear plastic rear cover (1)
•External (bottom) brackets for the fan-tray air filter
•Standoff kit (53-0795-XX):
–Plastic fiber management guides (2)
–Fan filter bracket screws (53-48-0003) (6)
User-Supplied Materials
The following materials and tools are required but are not supplied with the ONS 15454.
•Equipment rack (22 inches total width for a 19-inch rack; 26 inches total width for a 23-inch rack)
•Fuse panel
•Power cable (from fuse and alarm panel to assembly), #10 AWG, copper conductors, 194°F (90°C)
Note If you are installing power on a 15454-SA-NEBS3E, 15454-SA-NEBS3, or 15454-SA-R1, P/N: 800-07149 shelf assembly, the #12 to #14 AWG power cable is required.
•Ground cable #6 AWG stranded
Note If you are installing power on a 15454-SA-NEBS3E, 15454-SA-NEBS3 or 15454-SA-R1, P/N: 800-07149 shelf assembly, the #14 AWG ground cable is required.
•Alarm cable pairs for all alarm connections, #22 or #24 AWG, solid tinned
•Shielded Building Integrated Timing Supply (BITS) clock cable pair #22 or #24, solid tinned
•Single mode SC fiber jumpers with UPC polish (55 dB or better) for optical (OC-N) cards
•Shielded coaxial cable terminated with SMB or BNC connectors for DS-3 cards
•Shielded ABAM cable terminated with AMP Champ connectors or unterminated for DS-1 cards with #22 or #24 AWG ground wire (typically about two feet in length)
•Tie wraps and/or lacing cord
•Labels
•Listed pressure terminal connectors such as ring and fork types; connectors must be suitable for #10 AWG copper conductors
Tools Needed
•#2 Phillips screw driver
•Medium slot head screw driver
•Small slot head screw driver
•Wire wrapper
•Wire cutters
•Wire strippers
•Crimp tool
•BNC insertion tool
Test Equipment
•Voltmeter
•Power meter (for use with fiber optics only)
•Bit Error Rate (BER) tester, DS-1 and DS-3
NTP-1 Unpack and Inspect the ONS 15454 Shelf Assembly
Purpose
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This procedure describes how to unpack the ONS 15454 and verify the contents.
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Tools/Equipment
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Door tool (provided in the backplane standoff kit [53-0795-XX])
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Prerequisite Procedures
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None
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Required/As Needed
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Required
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Onsite/Remote
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Onsite
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Step 1 Complete the "DLP-1 Unpack and Verify the Shelf Assembly" task.
Step 2 Complete the "DLP-2 Inspect the Shelf Assembly" task.
Step 3 Continue with the "NTP-2 Install the Shelf Assembly" procedure.
DLP-1 Unpack and Verify the Shelf Assembly
Purpose
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This task removes the shelf assembly from the package.
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Tools/Equipment
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None
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Prerequisite Procedures
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None
|
Required/As Needed
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Required
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Onsite/Remote
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Onsite
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Step 1 When you receive the ONS 15454 system equipment at the installation site, open the top of the box. The Cisco Systems logo designates the top of the box.
Step 2 Remove the foam inserts and standoff kit from the box.
Step 3 To remove the shelf, grasp both rings of the shelf removal strap and slowly lift the shelf out of the box.
Step 4 Verify that you have received all of the contents (listed in the "Included Materials" section):
•ONS 15454 shelf (wrapped in plastic)
•Backplane standoff kit (53-0795-XX)
•Clear plastic rear cover
Note The fan-tray assembly is shipped separately.
Step 5 Return to your originating procedure (NTP).
DLP-2 Inspect the Shelf Assembly
Purpose
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This task verifies that all parts of the shelf assembly are in good condition.
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Tools/Equipment
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Door tool (provided in the backplane standoff kit [53-0795-XX])
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Prerequisite Procedures
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DLP-1 Unpack and Verify the Shelf Assembly
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Required/As Needed
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Required
|
Onsite/Remote
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Onsite
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Step 1 Open the shelf using the door tool.
Step 2 Verify the following:
•Pins are not bent or broken
•Frame is not bent
Step 3 If the pins are bent or broken, or the frame is bent, call your Cisco sales engineer for a replacement.
Step 4 Return to your originating procedure (NTP).
NTP-2 Install the Shelf Assembly
Purpose
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This procedure describes how to reverse the mounting bracket and mount shelf assemblies in a rack.
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Tools/Equipment
|
•#2 Phillips screw driver
•Medium slot head screw driver
•Small slot head screw driver
•Pinned hex key that is provided in the backplane standoff kit (53-0795-XX)
•Two set screws (48-1003-XX)
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Prerequisite Procedures
|
NTP-1 Unpack and Inspect the ONS 15454 Shelf Assembly
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Required/As Needed
|
Required
|
Onsite/Remote
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Onsite
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Warning To prevent the equipment from overheating, do not operate it in an area that exceeds the maximum recommended ambient temperature of 131°F (55°C). To prevent airflow restriction, allow at least 3 inches (7.6 cm) of clearance around the ventilation openings.
Note The 10 Gbps compatible shelf assembly (15454-SA-10G) and fan-tray assembly (15454-FTA3) are required with the ONS 15454 XC10G, OC-192, and OC-48 any slot (AS) cards.
Warning The ONS 15454 should be installed in the lower rack position or mounted above another ONS 15454 shelf assembly.
Warning The ONS 15454 must have 1 inch of airspace below the installed shelf assembly to allow air flow to the fan intake. The air ramp (the angled piece of sheet metal on top of the shelf assembly) provides this spacing and should not be modified in any way.
Step 1 Complete the "DLP-3 Reverse the Mounting Bracket to Fit a 19-inch Rack" task if you need to convert from a 23-inch to a 19-inch rack.
Step 2 To install the air filter in an alternative location, complete the "DLP-4 Install the External Brackets and Air Filter" task.
Step 3 Complete the necessary rack mount task:
• DLP-5 Mount the Shelf Assembly in a Rack (One Person)
• DLP-6 Mount the Shelf Assembly in a Rack (Two People)
• DLP-7 Mount Multiple Shelf Assemblies in a Rack
Step 4 Continue with the "NTP-3 Open and Remove the Front Door" procedure.
DLP-3 Reverse the Mounting Bracket to Fit a 19-inch Rack
Purpose
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This task installs the mounting bracket to convert a 23-inch rack to a 19-inch rack.
|
Tools/Equipment
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•#2 Phillips screw driver
•Medium slot head screw driver
•Small slot head screw driver
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Prerequisite Procedures
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None
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Required/As Needed
|
As needed
|
Onsite/Remote
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Onsite
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Caution Use only the fastening hardware provided with the ONS 15454 to prevent loosening, deterioration, and electromechanical corrosion of the hardware and joined material.
Caution When mounting the ONS 15454 in a frame with a non-conductive coating (such as paint, lacquer, or enamel) either use the thread-forming screws provided with the ONS 15454 shipping kit, or remove the coating from the threads to ensure electrical continuity.
Step 1 Remove the screws that attach the mounting bracket to the side of the shelf assembly.
Step 2 Flip the detached mounting bracket upside down.
Text imprinted on the mounting bracket will now also be upside down.
Step 3 Place the widest side of the mounting bracket flush against the shelf assembly (see Figure 1-1).
The narrow side of the mounting bracket should be towards the front of the shelf assembly. Text imprinted on the mounting bracket should be visible and upside down.
Step 4 Align the mounting bracket screw holes against the shelf assembly screw holes.
Step 5 Insert the screws that were removed in Step 1 and tighten them.
Step 6 Repeat the task for the mounting bracket on the opposite side.
Figure 1-1 Reversing the mounting brackets (23-inch position to 19-inch position)
Step 7 Return to your originating procedure (NTP).
DLP-4 Install the External Brackets and Air Filter
The shelf assembly ships with external (bottom) brackets that you can use to install the air filter on the bottom of the shelf rather than beneath the fan-tray assembly. The brackets consist of two grooved metal pieces that attach to the bottom of the shelf assembly using three screws each. When you use the brackets to install the fan-tray air filter, you do not need to remove the fan-tray assembly to access the air filter. Attach the brackets to the bottom of the shelf assembly before installing the rack.
Although the filter will work if it is installed with either side facing up, Cisco recommends that you install it with the metal bracing facing up to preserve the surface of the filter.
Purpose
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This task installs the external brackets and air filter.
|
Tools/Equipment
|
•#2 Phillips screw driver
•Medium slot head screw driver
•Small slot head screw driver
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Prerequisite Procedures
|
DLP-3 Reverse the Mounting Bracket to Fit a 19-inch Rack, if applicable
|
Required/As Needed
|
As needed; perform this task if you want to access the air filter without removing the fan-tray assembly.
|
Onsite/Remote
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Onsite
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Note If you choose not to install the brackets, install the air filter by sliding it into the compartment at the bottom of the shelf assembly. Each time you remove and reinstall the air filter in the future, you must first remove the fan-tray assembly. Do not install an air filter in both filter locations on any shelf assembly.
Step 1 With the fan-tray assembly removed, place the ONS 15454 face down on a flat surface.
Step 2 Locate the three screw holes that run along the left and right sides of the bottom of the shelf assembly.
Step 3 Secure each bracket to the bottom of the shelf assembly using the screws (48-0003) provided in the backplane standoff kit (53-0795-XX).
Each bracket has a filter stopper and a flange on one end. Make sure to attach the brackets with the stoppers and flanges facing the rear of the shelf assembly (the top, if the ONS 15454 is face-down during installation).
Figure 1-2 illustrates bottom bracket installation. If you do not use the brackets, in the future you must remove the fan-tray assembly before removing the air filter. The brackets enable you to clean and replace the air filter without removing the fan-tray assembly.
Figure 1-2 Installing the external brackets
Step 4 Slide the air filter into the shelf assembly.
Step 5 Return to your originating procedure (NTP).
DLP-5 Mount the Shelf Assembly in a Rack (One Person)
Step 1 Verify that the proper fuse and alarm panel has been installed in the top mounting space. If a fuse and alarm panel has not been installed, you must install one according to manufacturer's instructions.
•If installing the 15454-ANSI shelf assembly, a 100 amp fuse panel (30 amp fuse per shelf minimum) is required.
•If installing the 15454-NEBS3 shelf assembly, a standard 80 amp fuse panel (20 amp fuse per shelf minimum) is required.
Step 2 Ensure that the shelf assembly is set for the desired rack size (either 19 or 23 inches).
Step 3 Using the hex tool that shipped with the assembly, install the two set screws into the screw holes that will not be used to mount the shelf.
Step 4 Lift the shelf assembly to the desired rack position and set it on the set screws.
Step 5 Align the screw holes on the mounting ears with the mounting holes in the rack.
Step 6 Using the Phillips screw driver, install one mounting screw in each side of the assembly.
Step 7 When the shelf assembly is secured to the rack, install the remaining mounting screws.
Note Use at least one set of the horizontal screw slots on the ONS 15454 to prevent slippage.
Step 8 Remove the temporary set screws.
Step 9 Return to your originating procedure (NTP).
DLP-6 Mount the Shelf Assembly in a Rack (Two People)
Step 1 Verify that the proper fuse and alarm panel has been installed in the top mounting space. If a fuse and alarm panel is not present, you must install one according to manufacturer's instructions.
•If installing the 15454-ANSI shelf assembly, a 100 amp fuse panel (30 amp fuse per shelf minimum) is required.
•If installing the 15454-NEBS3 shelf assembly, a standard 80 amp fuse panel (20 amp fuse per shelf minimum) is required.
Step 2 Ensure that the shelf assembly is set for the desired rack size (either 19 or 23 inches).
Step 3 Using the hex tool that shipped with the shelf assembly, install the two set screws (48-1003-XX) into the screw holes that will not be used to mount the shelf.
Step 4 Lift the shelf assembly to the desired position in the rack.
Step 5 Align the screw holes on the mounting ears with the mounting holes in the rack.
Step 6 While one person holds the shelf assembly in place, the other person can install one mounting screw in each side of the assembly using the Phillips screw driver.
Step 7 When the shelf assembly is secured to the rack, install the remaining mounting screws.
Note Use at least one set of the horizontal screw slots on the ONS 15454 to prevent slippage.
Step 8 Remove the temporary set screws.
Step 9 Return to your originating procedure (NTP).
DLP-7 Mount Multiple Shelf Assemblies in a Rack
Note The ONS 15454 must have one inch of airspace below the installed shelf assembly to allow air flow to the fan intake. If a second ONS 15454 is installed underneath a shelf assembly, the air ramp on top of the bottom shelf assembly provides the desired space. However, if the ONS 15454 is installed above third-party equipment, you must provide a minimum spacing of one inch between the third-party shelf assembly and the bottom of the ONS 15454. The third-party equipment must not vent heat upward into the ONS 15454.
Step 1 Verify that the proper fuse and alarm panel has been installed in the top mounting space. If a fuse and alarm panel is not present, you must install one according to manufacturer's instructions.
•If installing the 15454-ANSI shelf assembly, a 100 amp fuse panel (30 amp fuse per shelf minimum) is required.
•If installing the 15454-NEBS3 shelf assembly, a standard 80 amp fuse panel (20 amp fuse per shelf minimum) is required.
Step 2 Mount the first ONS 15454 directly below the fuse and alarm panel using the "DLP-5 Mount the Shelf Assembly in a Rack (One Person)" section or the "DLP-6 Mount the Shelf Assembly in a Rack (Two People)" section.
Step 3 Repeat the task with the second and third (fourth if applicable) ONS 15454s.
Step 4 Return to your originating procedure (NTP).
NTP-3 Open and Remove the Front Door
Purpose
|
This procedure describes how to open and remove the front door to access the equipment.
|
Tools/Equipment
|
•Open end wrench
•Pinned hex key that is provided in the backplane standoff kit (53-0795-XX)
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Prerequisite Procedures
|
NTP-2 Install the Shelf Assembly
|
Required/As Needed
|
Required
|
Onsite/Remote
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Onsite
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Step 1 Complete the "DLP-8 Open the Front Cabinet Compartment (Door)" task.
Step 2 Complete the "DLP-9 Remove the Front Door" task.
Step 3 Continue with the "NTP-4 Remove the Backplane Covers" procedure.
DLP-8 Open the Front Cabinet Compartment (Door)
Note The ONS 15454 has an ESD plug input and is shipped with an ESD wrist strap. The ESD plug input is located on the outside edge of the shelf assembly on the right-hand side. It is labeled "ESD" on the top and bottom. Always wear an ESD wrist strap and connect the strap to the ESD plug when working on the ONS 15454.
Step 1 Open the front door lock ( Figure 1-3).
The ONS 15454 comes with a pinned hex key tool for locking and unlocking the front door. Turn the key counterclockwise to unlock the door and clockwise to lock it.
Step 2 Press the door button to release the latch.
Step 3 Swing the door open.
Figure 1-3 The ONS 15454 front door
Step 4 Return to your originating procedure (NTP).
DLP-9 Remove the Front Door
Step 1 Open the door.
Step 2 To remove the door ground strap (available in Release 3.3 and later), perform the following:
a. To detach the ground strap from the front door, loosen the #6 Kepnut (49-0600-01) using the open end wrench. Detach the end of the ground strap terminal lug (72-3622-01) from the male stud on the inside of the door.
b. To detach the other end of the ground strap from the longer screw on the fiber guide, loosen the #4 Kepnut (49-0337-01) on the terminal lug using the open end wrench. Remove the terminal lug and lock washer.
Step 3 Lift the door from its hinges at the top left-hand corner of the door ( Figure 1-4).
Figure 1-4 Removing the ONS 15454 front door
Step 4 Return to your originating procedure (NTP).
NTP-4 Remove the Backplane Covers
Purpose
|
This procedure describes how to access the backplane by removing the covers. The backplane has two sheet metal covers (one on either side), and a lower backplane cover at the bottom.
|
Tools/Equipment
|
•#2 Phillips screw driver
•Medium slot head screw driver
•Small slot head screw driver
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Prerequisite Procedures
|
NTP-2 Install the Shelf Assembly
|
Required/As Needed
|
Required
|
Onsite/Remote
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Onsite
|
Step 1 Complete the "DLP-10 Remove the Lower Backplane Cover" task.
Step 2 Complete the "DLP-11 Remove the Backplane Sheet Metal Cover" task.
Step 3 If you plan to install Electrical Interface Assemblies (EIAs), continue with the "NTP-5 Install the Electrical Interface Assemblies" procedure. If not, continue with the "NTP-6 Install the Power and Ground" procedure.
DLP-10 Remove the Lower Backplane Cover
Step 1 Unscrew the five retaining screws that hold the clear plastic cover in place.
Step 2 Grasp the clear plastic cover on each side.
Step 3 Gently pull the cover away from the backplane.
Step 4 Return to your originating procedure (NTP).
DLP-11 Remove the Backplane Sheet Metal Cover
Step 1 To remove the lower clear plastic backplane cover, loosen the five screws that secure it to the ONS 15454 and pull it away from the shelf assembly.
Step 2 Loosen the nine perimeter screws that hold the backplane sheet metal cover(s) in place.
Step 3 Lift the panel by the bottom to remove it from the shelf assembly.
Step 4 Store the panel for later use. Attach the backplane cover(s) whenever EIA(s) are not installed.
Step 5 Return to your originating procedure (NTP).
NTP-5 Install the Electrical Interface Assemblies
Purpose
|
This procedure describes how to install electrical interface assemblies (EIAs). Typically an EIA panel is already installed on the backplane when the node is received, but EIA panels can be ordered separately. Refer to the Cisco ONS 15454 Reference Manual, Release 3.3, for descriptions of the EIAs.
|
Tools/Equipment
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•#2 Phillips screw driver
•Medium slot head screw driver
•Small slot head screw driver
•9 perimeter screws
•12 inner screws
•5 backplane cover screws
•EIA card (SMB, BNC, AMP Champ)
•EIA panel
|
Prerequisite Procedures
|
NTP-4 Remove the Backplane Covers
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Required/As Needed
|
Required if the node will use electrical signals.
|
Onsite/Remote
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Onsite
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Caution Always use the supplied ESD wristband when working with a powered ONS 15454. Plug the wristband cable into the ESD jack located on the lower-right outside edge of the shelf assembly.
Note EIAs are normally factory installed. Verify that the correct EIA is installed on the shelf assembly. If not, install the correct EIA.
Step 1 Complete the "DLP-12 Install a BNC or High-Density BNC EIA" task as needed. BNCs are locking connectors; the high-density BNC also allows you to access every port on every card.
Step 2 Complete the "DLP-13 Install an SMB EIA" task as needed. SMBs allow you to access every port on every card using more space and efficient cabling.
Step 3 Complete the "DLP-14 Install the AMP Champ EIA" task as needed. AMP champs are exclusive to DS-1 cables.
Note To attach cables to the EIAs, see the "NTP-9 Install the Electrical Card Cables on the Backplane" section.
Step 4 Continue with the "NTP-6 Install the Power and Ground" procedure.
DLP-12 Install a BNC or High-Density BNC EIA
Purpose
|
This task installs a BNC or high-density BNC EIA.
|
Tools/Equipment
|
•#2 Phillips screw driver
•Medium slot head screw driver
•Small slot head screw driver
•9 perimeter screws
•12 inner screws
•5 backplane cover screws
•BNC or high-density BNC card
•EIA cover
|
Prerequisite Procedures
|
DLP-10 Remove the Lower Backplane Cover
|
Required/As Needed
|
Required if you are using DS-3, DS3XM-6, or EC-1 cards
|
Onsite/Remote
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Onsite
|
Step 1 Remove the BNC or high-density BNC card from the packaging. Line up the connectors on the card with the mating connectors on the backplane. Gently push the card until both sets of connectors fit together snugly.
Step 2 Place the metal EIA panel over the card.
Step 3 Insert and tighten the nine perimeter screws (P/N 48-0358) at 8-10 lbs to secure the cover panel to the backplane.
Step 4 Insert and tighten the twelve (BNC and SMB) or nine (high-density BNC) inner screws (P/N 48-0004) at 8-10 lbs to secure the cover panel to the card and backplane.
Step 5 Replace the lower backplane cover, and insert and tighten the five screws to secure it.
Figure 1-5 shows a BNC EIA installation. Figure 1-6 shows high-density BNC EIA installation.
Figure 1-5 Installing the BNC EIA
Figure 1-6 Installing the high-density BNC EIA
Step 6 Return to your originating procedure (NTP).
DLP-13 Install an SMB EIA
Purpose
|
This task installs an SMB EIA.
|
Tools/Equipment
|
•#2 Phillips screw driver
•Medium slot head screw driver
•Small slot head screw driver
•9 perimeter screws
•12 inner screws
•5 backplane cover screws
•SMB card
•EIA panel
|
Prerequisite Procedures
|
DLP-10 Remove the Lower Backplane Cover
|
Required/As Needed
|
Required if you are using DS-1 cards
|
Onsite/Remote
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Onsite
|
Step 1 Remove the SMB card from the packaging. Line up the connectors on the card with the mating connectors on the backplane. Gently push the card until both sets of connectors fit together snugly.
Step 2 Place the EIA panel over the card.
Step 3 Insert and tighten the nine perimeter screws (P/N 48-0358) at 8-10 lbs to secure the cover panel to the backplane.
Step 4 Insert and tighten the twelve (BNC and SMB) inner screws (P/N 48-0004) at 8-10 lbs to secure the cover panel to the card and backplane.
Step 5 Replace the lower backplane cover, and insert and tighten the five screws to secure it.
If you are using SMB EIAs to make DS-1 connections, you need the DS-1 electrical interface adapter, commonly referred to as a balun (P/N 15454-WW-14=).
Figure 1-7 shows an SMB EIA installation.
Figure 1-7 Installing the SMB EIA (use a balun for DS-1 connections)
Step 6 Return to your originating procedure (NTP).
DLP-14 Install the AMP Champ EIA
Purpose
|
This task installs an AMP Champ EIA.
|
Tools/Equipment
|
•#2 Phillips screw driver
•Medium slot head screw driver
•Small slot head screw driver
•9 perimeter screws
•12 inner screws
•5 backplane cover screws
•6 AMP Champ cards
•EIA panel
|
Prerequisite Procedures
|
DLP-10 Remove the Lower Backplane Cover
|
Required/As Needed
|
As needed
|
Onsite/Remote
|
Onsite
|
Step 1 Align the AMP Champ panel with the backplane and insert and tighten the nine perimeter screws (P/N 48-0358) at 8-10 lbs.
Step 2 Align an AMP Champ card with the backplane connector and push until it fits snugly. Repeat until you have installed all six AMP Champ cards.
Step 3 To secure each AMP Champ card to the cover panel, insert and tighten a screw (P/N 48-0003) at the top of each card at 8-10 lbs.
Step 4 Place the AMP Champ fastening plate along the bottom of the cover panel, and hand tighten the two thumbscrews.
Figure 1-8 shows an AMP Champ EIA installation.
Figure 1-8 Installing the AMP Champ EIA
Step 5 Return to your originating procedure (NTP).
NTP-6 Install the Power and Ground
Purpose
|
This procedure describes how to install power feeds and ground the ONS 15454.
|
Tools/Equipment
|
•#2 Phillips screw driver
•Medium slot head screw driver
•Small slot head screw driver
•Screws
•Power cable (from fuse and alarm panel to assembly), #10 AWG, copper conductors, 194°F [90°C])
•Ground cable #6 AWG stranded
•Listed pressure terminal connectors such as ring and fork types; connectors must be suitable for 10AWG copper conductors
•Wire wrapper
•Wire cutters
•Wire strippers
•Crimp tool
•Fuse panel
|
Prerequisite Procedures
|
NTP-4 Remove the Backplane Covers
|
Required/As Needed
|
Required
|
Onsite/Remote
|
Onsite
|
Warning Shut off the power from the power source or turn off the breakers before beginning work.
Warning This equipment is intended to be grounded. Ensure that the host is connected to earth ground during normal use.
Caution Always use the supplied ESD wristband when working with a powered ONS 15454. Plug the wristband cable into the ESD jack located on the lower-right outside edge of the shelf assembly.
Warning Do not mix conductors of dissimilar metals in a terminal or splicing connector where physical contact occurs (such as copper and aluminum, or copper and copper-clad aluminum), unless the device is suited for the purpose and conditions of use.
Warning Connect the ONS 15454 only to a DC power source that complies with the safety extra-low voltage (SELV) requirements in IEC 60950-based safety standards.
Warning The ONS 15454 relies on the protective devices in the building installation to protect against short circuit, overcurrent, and grounding faults. Ensure that the protective devices are properly rated to protect the system, and that they comply with national and local codes.
Warning A readily accessible two-poled disconnect device must be incorporated in the fixed wiring.
Warning When installing redundant power feeds, do not use aluminum conductors.
Warning If you use redundant power leads to power the ONS 15454, disconnecting one lead will not remove power from the node.
Step 1 Complete the "DLP-15 Verify that the Correct Fuse and Alarm Panel is Installed in the Equipment Rack" task.
Step 2 Complete the "DLP-16 Connect the Office Ground to the ONS 15454" task.
Step 3 Complete the "DLP-17 Connect Office Power to the ONS 15454 Shelf" task.
Step 4 Complete the "DLP-18 Verify Office Power" task.
Step 5 Continue with the "NTP-7 Install the Fan-Tray Assembly" procedure.
DLP-15 Verify that the Correct Fuse and Alarm Panel is Installed in the Equipment Rack
Purpose
|
This task verifies that the proper fuse and alarm panel is installed in the equipment rack.
|
Tools/Equipment
|
None
|
Prerequisite Procedures
|
None
|
Required/As Needed
|
Required
|
Onsite/Remote
|
Onsite
|
Step 1 Verify the following:
•If using the 15454-ANSI shelf, a 100 amp fuse panel (30 amp fuse per shelf minimum) is installed. If not, install one according to manufacturer's instructions.
•If using the 15454-NEBS3 shelf, a standard 80 amp fuse panel (20 amp fuse per shelf minimum) is installed. If not, install one according to manufacturer's instructions.
Step 2 Return to your originating procedure (NTP).
DLP-16 Connect the Office Ground to the ONS 15454
Purpose
|
This task connects ground to the ONS 15454 shelf.
|
Tools/Equipment
|
•#2 Phillips screw driver
•Medium slot head screw driver
•Small slot head screw driver
•Screws
•Power cable (from fuse and alarm panel to assembly), #10 AWG, copper conductors, 194°F [90°C])
•Ground cable #6 AWG stranded
•Listed pressure terminal connectors such as ring and fork types; connectors must be suitable for #10 AWG copper conductors
|
Prerequisite Procedures
|
DLP-10 Remove the Lower Backplane Cover
|
Required/As Needed
|
Required
|
Onsite/Remote
|
Onsite
|
Step 1 Verify that the office ground cable (#6 AWG stranded) is connected to the top of the bay according to local site practice.
Step 2 Attach one end of the shelf ground cable (#10 AWG) to the right side of the backplane ground nut. See Figure 1-9 for the location of the ground on the backplane.
Figure 1-9 Ground location on the backplane
Step 3 Attach the other end of the shelf ground cable to the bay.
Step 4 Return to your originating procedure (NTP).
DLP-17 Connect Office Power to the ONS 15454 Shelf
Purpose
|
This task connects power to the ONS 15454 shelf.
|
Tools/Equipment
|
•#2 Phillips screw driver
•Medium slot head screw driver
•Small slot head screw driver
•Wire wrapper
•Wire cutters
•Wire strippers
•Crimp tool
•Fuse panel
•Power cable (from fuse and alarm panel to assembly), #10 AWG, copper conductors, 194°F [90°C])
•Ground cable #6 AWG stranded
•Listed pressure terminal connectors such as ring and fork types; connectors must be suitable for 10AWG copper conductors
|
Prerequisite Procedures
|
DLP-15 Verify that the Correct Fuse and Alarm Panel is Installed in the Equipment Rack
DLP-16 Connect the Office Ground to the ONS 15454
|
Required/As Needed
|
Required
|
Onsite/Remote
|
Onsite
|
Note If the system loses power or both TCC+ cards are reset, you must reset the ONS 15454 clock. After powering down, the date defaults to January 1, 1970, 00:04:15. To reset the clock, see "NTP-25 Set Up Name, Date, Time, and Contact Information" section.
Note If you encounter problems with the power supply, refer to the Cisco ONS 15454 Troubleshooting Guide.
Warning Do not apply power to the ONS 15454 until you complete all installation steps and check the continuity of the -48 VDC and return.
Step 1 Connect the office power according to the fuse panel engineering specifications.
Step 2 Measure and cut the cables as needed to reach the ONS 15454 from the fuse panel. Figure 1-10 shows the ONS 15454 power terminals.
Step 3 Dress the power according to local site practice.
Warning When installing the ONS 15454, the ground connection must always be made first and disconnected last.
Figure 1-10 ONS 15454 power terminals
Step 4 Remove or loosen the #8 power terminal screws on the ONS 15454. To avoid confusion, label the cables connected to the BAT1/RET1 (A) power terminals as 1, and the cables connected to the BAT2/RET2 (B) power terminals as 2.
Note Use only pressure terminal connectors, such as ring and fork types, when terminating the battery, battery return, and frame ground conductors.
Caution Before you make any crimp connections, coat all bare conductors (battery, battery return, and frame ground) with an appropriate antioxidant compound. Bring all unplated connectors, braided strap, and bus bars to a bright finish, then coat with an antioxidant before you connect them. You do not need to prepare tinned, solder plated, or silver-plated connectors and other plated connection surfaces, but always keep them clean and free of contaminants.
Caution When terminating power, return, and frame ground, do not use soldering lug, screwless (push-in) connectors, quick-connect, or other friction-fit connectors.
Step 5 Strip 1/2 inch of insulation from all power cables that you will use.
Step 6 Crimp the lugs onto the ends of all power leads.
Note When terminating battery and battery return connections as shown in Figure 1-10, follow a torque specification of 10 in-lbs. When terminating a frame ground, use the kep-nut provided with the ONS 15454 and tighten it to a torque specification of 31 in-lbs. The kep-nut provides a frame ground connection that minimizes the possibility of loosening caused by rotation during installation and maintenance activity. This type of prevention is inherently provided by the terminal block for battery and battery return connections.
Step 7 Terminate the return 1 lead to the RET1 backplane terminal. Use oxidation-prevention grease to keep connections non-corrosive.
Warning Do not secure multiple connectors with the same bolt assembly.
Step 8 Terminate the negative 1 lead to the negative BAT1 backplane power terminal. Use oxidation prevention grease to keep connections non-corrosive.
Step 9 If you use redundant power leads, terminate the return 2 lead to the positive RET2 terminal on the ONS 15454. Terminate the negative 2 lead to the negative BAT2 terminal on the ONS 15454. Use oxidation-preventative grease to keep connections non-corrosive.
Step 10 Route the cables out below the power terminals using the plastic cable clamp, as shown in Figure 1-10.
Step 11 To power up the node, insert the correct fuse in the correct fuse position according to site practice.
Step 12 Return to your originating procedure (NTP).
DLP-18 Verify Office Power
Step 1 Using a voltmeter, verify the office battery and ground at the following points on the fuse and alarm panel:
a. To verify the power, place the black test lead of the voltmeter to the frame ground. Place the red test lead on the A-side connection and verify that it is between -42 VDC and -57 VDC. Place the red test lead on the B-side connection and verify that it is between -42 VDC and -57 VDC.
b. To verify the ground, place the black test lead of the voltmeter to the frame ground. Place the red test lead on the A-side return ground and verify that no voltage is present. Place the red test lead on the B-side return ground and verify that no voltage is present.
Step 2 Complete one of the following:
•If you are using a 80 amp fuse panel, insert a 20 amp fuse into the fuse position according to site practice.
•If you are using a 100 amp fuse panel, insert a 30 amp fuse into the fuse position according to site practice.
Step 3 Using a voltmeter, verify the shelf for -48 VDC battery and ground:
a. To verify the A-side of the shelf, place the black lead of the voltmeter to the frame ground. Place the red test lead to the BAT1 (A-side battery connection) red cable. Verify it reads between -42 VDC and -57 VDC. Then place the red test lead of the voltmeter to the RET1 (A-side return ground) black cable and verify that no voltage is present.
b. To verify the B-side of the shelf, place the black test lead of the voltmeter to the frame ground. Place the red test lead to the BAT2 (B-side battery connection) red cable. Verify it reads between -42 VDC and -57 VDC. Then place the red test lead of the voltmeter to the RET2 (B-side return ground) black cable and verify that no voltage is present.
Step 4 Return to your originating procedure (NTP).
NTP-7 Install the Fan-Tray Assembly
Purpose
|
This procedure installs the fan-tray assembly.
|
Tools/Equipment
|
•#2 Phillips screw driver
•Medium slot head screw driver
•Small slot head screw driver
|
Prerequisite Procedures
|
DLP-9 Remove the Front Door
|
Required/As Needed
|
Required
|
Onsite/Remote
|
Onsite
|
Caution Do not operate an ONS 15454 without a fan-tray air filter. A fan-tray air filter is mandatory.
Caution The 15454-FTA3 fan-tray assembly can only be installed in ONS 15454 Release 3.1 or later shelf assemblies (15454-SA-ANSI, 800-19857). It includes a pin that does not allow it to be installed in ONS 15454 shelf assemblies released before ONS 15454 Release 3.1 (15454-SA-NEBS3E, 15454-SA-NEBS3, and 15454-SA-R1, P/N 800-0714915454). Installing the 15454-FTA3 in a non-compliant shelf assembly may result in failure of the alarm interface panel (AIP), which in turn, will result in power loss to the fan-tray assembly.
Caution You must place the edge of the air filter flush against the front of the fan-tray assembly compartment when installing the fan tray on top of the filter. Failure to do so could result in damage to the filter, the fan tray, or both.
Caution Do not force a fan-tray assembly into place. Doing so can damage the connectors on the fan tray and/or the connectors on the back panel of the shelf assembly.
Note To install the fan-tray assembly, it is not necessary to move any of the cable-management facilities.
Step 1 Open the front door of the shelf assembly. Removing the front door is optional.
Step 2 Slide the fan tray into the shelf assembly until the electrical plug at the rear of the tray plugs into the corresponding receptacle on the backplane.
Step 3 To verify that the tray has plugged into the backplane, check that the LCD on the front of the fan tray is activated and displays data.
Figure 1-11 shows the location of the fan tray.
Figure 1-11 Installing the fan-tray assembly
Step 4 Continue with the "NTP-8 Install Wires to Alarm, Timing, LAN, and Craft Pin Connections" procedure.
NTP-8 Install Wires to Alarm, Timing, LAN, and Craft Pin Connections
Purpose
|
This procedure describes how to install alarm, timing, LAN, and craft wires.
|
Tools/Equipment
|
•Wire wrapper
•#22 or #24 AWG alarm wires
|
Prerequisite Procedures
|
NTP-4 Remove the Backplane Covers
|
Required/As Needed
|
As needed
|
Onsite/Remote
|
Onsite
|
Step 1 Complete the "DLP-19 Install Alarm Wires on the Backplane" task as necessary. Alarm wires are necessary to create external alarms and controls.
Step 2 Complete the "DLP-20 Install Timing Wires on the Backplane" task as needed. Timing wires are necessary to provision external timing.
Step 3 Complete the "DLP-21 Install LAN Wires on the Backplane" task as needed. LAN wires (or the LAN port on the TCC+) are necessary to create an external LAN connection.
Step 4 Complete the "DLP-22 Install the TL1 Craft Interface" task as needed. Craft wires (or the RS-232 port on the TCC+) are required to access TL1.
Caution Always use the supplied ESD wristband when working with a powered ONS 15454. Plug the wristband cable into the ESD jack located on the lower-right outside edge of the shelf assembly.
Step 5 If you plan to install electrical cards, continue with the "NTP-9 Install the Electrical Card Cables on the Backplane" procedure. If not, continue with the "NTP-11 Install the Rear Cover" procedure.
DLP-19 Install Alarm Wires on the Backplane
Purpose
|
This task installs the alarm wires on the backplane.
|
Tools/Equipment
|
•Wire wrapper
•#22 or #24 AWG wires
|
Prerequisite Procedures
|
NTP-4 Remove the Backplane Covers
|
Required/As Needed
|
Required to create external alarms and controls
|
Onsite/Remote
|
Onsite
|
Step 1 Use #22 or #24 AWG wires.
Step 2 Wrap the alarm wires on the appropriate wire-wrap pins according to local site practice. Figure 1-12 shows alarm pin assignments.
Note For information about attaching ferrites to wire-wrap pin fields, see the "NTP-12 Install Ferrites" section.
Figure 1-12 Pinouts
Step 3 Return to your originating procedure (NTP).
DLP-20 Install Timing Wires on the Backplane
Purpose
|
This task installs the timing wires on the backplane.
|
Tools/Equipment
|
•Wire wrapper
•#22 or #24 AWG wire
|
Prerequisite Procedures
|
NTP-4 Remove the Backplane Covers
|
Required/As Needed
|
Required if the node is using external BITS timing
|
Onsite/Remote
|
Onsite
|
Step 1 Use #22 or #24 AWG wire.
Step 2 Wrap the clock wires on the appropriate wire-wrap pins according to local site practice.
The BITS pin field (FG1) has a frame ground pin beneath it. Wrap the ground shield of the alarm cable to the frame ground pin. Table 1-1 lists the pin assignments for the BITS timing pin fields.
Table 1-1 External Timing Pin Assignments for BITS
External Device
|
Contact
|
Tip & Ring
|
Function
|
First external device
|
A3 (BITS 1 Out)
|
Primary ring (-)
|
Output to external device
|
B3 (BITS 1 Out)
|
Primary tip (+)
|
Output to external device
|
A4 (BITS 1 In)
|
Secondary ring (-)
|
Input from external device
|
B4 (BITS 1 In)
|
Secondary tip (+)
|
Input from external device
|
Second external device
|
A1 (BITS 2 Out)
|
Primary ring (-)
|
Output to external device
|
B1 (BITS 2 Out)
|
Primary tip (+)
|
Output to external device
|
A2 (BITS 2 In)
|
Secondary ring (-)
|
Input from external device
|
B2 (BITS 2 In
|
Secondary tip (+)
|
Input from external device
|
Note For more detailed information about timing, refer to the Cisco ONS 15454 Reference Manual. To set up system timing, see the "NTP-28 Set Up Timing" section.
Step 3 Return to your originating procedure (NTP).
DLP-21 Install LAN Wires on the Backplane
Purpose
|
This task installs the LAN wires on the backplane.
|
Tools/Equipment
|
•Wire wrapper
•#22 or #24 AWG wire
|
Prerequisite Procedures
|
NTP-4 Remove the Backplane Covers
|
Required/As Needed
|
Required if the node is using an external LAN connection
|
Onsite/Remote
|
Onsite
|
Note Rather than using the LAN wires, you can use the LAN connection port on the TCC+ if preferred. Use either the backplane connection or the TCC+ front connection.
Step 1 Use #22 or #24 AWG wire.
Step 2 Wrap the wires on the appropriate wire-wrap pins according to local site practice.
Caution Cross talk may result if both Rx and Tx pins connect on the same twisted pair of wires from the CAT 5 cable. The two Tx pins need to be on one twisted pair, and the two Rx pins need to be on another twisted pair.
A frame ground pin is located beneath each pin field (FG2 for the LAN pin field). Wrap the ground shield of the LAN interface cable to the frame ground pin. Table 1-2 shows the LAN pin assignments.
Table 1-2 LAN Pin Assignments
Pin Field
|
Backplane Pins
|
RJ-45 Pins
|
LAN 1
Connecting to data circuit-terminating equipment (DCE*) (a hub or switch)
|
B2
|
1
|
A2
|
2
|
B1
|
3
|
A1
|
6
|
LAN 1
Connecting to data terminal equipment (DTE) (a PC/workstation or router)
|
B1
|
1
|
A1
|
2
|
B2
|
3
|
A2
|
6
|
Step 3 Return to your originating procedure (NTP).
DLP-22 Install the TL1 Craft Interface
Purpose
|
This task installs the TL1 craft interface.
|
Tools/Equipment
|
•Wire wrapper
•#22 or #24 AWG alarm wires
|
Prerequisite Procedures
|
NTP-4 Remove the Backplane Covers
|
Required/As Needed
|
Required to access TL1 using the craft backplane pins
|
Onsite/Remote
|
Onsite
|
Note Rather than using the craft pins, you can use a straight-through cable connected to the TCC+ RS-232 port to access a TL1 craft interface. You cannot use the craft backplane pins and the RS-232 port on the TCC+ card simultaneously.
Step 1 Use #22 or #24 AWG wire.
Step 2 Wrap the craft interface wires on the appropriate wire-wrap pins according to local site practice.
Note For information about attaching ferrites to wire-wrap pin fields, see the "DLP-31 Attach Ferrites to Wire-Wrap Pin Fields" section.
Step 3 Wrap the ground shield of the craft interface cable to the frame-ground pin.
Wrap the ground wire of your computer cable to pin A3 on the craft pin field. Table 1-3 shows the pin assignments for the CRAFT pin field.
Note You cannot use the craft backplane pins and the RS-232 port on the TCC+ card simultaneously.
Table 1-3 Craft Interface Pin Assignments
Pin Field
|
Contact
|
Function
|
Craft
|
A1
|
Receive
|
A2
|
Transmit
|
A3
|
Ground
|
A4
|
DTR
|
Step 4 Return to your originating procedure (NTP).
NTP-9 Install the Electrical Card Cables on the Backplane
Purpose
|
Optional EIA backplane covers are typically pre-installed when ordered with the ONS 15454. The following procedure describes how to install the electrical card cables to the backplane. If the shelf was not shipped with the correct EIA interface, you must order and install the correct EIA. Refer to the Cisco ONS 15454 Reference Manual, Release 3.3, for more information about EIAs.
|
Tools/Equipment
|
•Wire wrapper
•Twisted-pair cables
•BNC insertion tool
•SMB cable connector
|
Prerequisite Procedures
|
NTP-5 Install the Electrical Interface Assemblies
|
Required/As Needed
|
Required if you are using electrical cards
|
Onsite/Remote
|
Onsite
|
Caution Always use the supplied ESD wristband when working with a powered ONS 15454. Plug the wristband cable into the ESD jack located on the lower-right outside edge of the shelf assembly.
Step 1 Complete the "DLP-23 Install DS-1 Cables Using Electrical Interface Adapters (Balun)" task as needed. Baluns are used on SMB EIAs to properly terminate DS-1 signals.
Step 2 To install DS-1 cables using AMP Champ cables, complete the "DLP-24 Install DS-1 AMP Champ Cables on the AMP Champ EIA" task.
Step 3 Complete the "DLP-25 Install Coaxial Cable With BNC Connectors" task as needed.
Step 4 Complete the "DLP-26 Install Coaxial Cable With High-Density BNC Connectors" task as needed.
Step 5 Complete the "DLP-27 Install Coaxial Cable with SMB Connectors" task as needed.
Step 6 Continue with the "NTP-10 Route Electrical Cables" procedure.
DLP-23 Install DS-1 Cables Using Electrical Interface Adapters (Balun)
Purpose
|
This task installs the DS-1 cables using the electrical interface adapters.
|
Tools/Equipment
|
•Wire wrapper
•Twisted-pair cables
|
Prerequisite Procedures
|
DLP-13 Install an SMB EIA
|
Required/As Needed
|
Required if you are using an SMB EIA for DS-1 cards
|
Onsite/Remote
|
Onsite
|
Note All DS-1 cables connected to the ONS 15454 DS-1 ports must terminate with twisted-pair cables to connect to the DS-1 electrical interface adapter. The DS-1 electrical interface adapters project 1.72 inches beyond the SMB EIA.
Step 1 Attach the SMB connector on an adapter to the SMB connector for the port's transmit pair on the backplane.
Step 2 Attach the SMB connector on an adapter to the SMB connector for the port's receive pair on the backplane.
Step 3 Terminate the DS-1 transmit and receive cables for the port to the wire-wrap posts on the adapter:
a. Using a wire-wrap tool, connect the receive cables to the receive adapter pins on the backplane connector for the desired port.
b. Connect the transmit cables to the transmit adapter pins on the backplane connector for the desired port.
c. Terminate the shield ground wire on the DS-1 cable to ground according to local site practice.
Note If you put DS1N-14 cards in Slots 3 and 15 to form 1:N protection groups, do not wire Slots 3 and 15 for DS-1 electrical interface adapters.
Figure 1-13 shows a ONS 15454 backplane with an SMB EIA with DS-1 electrical interface adapters attached on both sides of the shelf assembly to create DS-1 twisted-pair termination points.
Figure 1-13 A backplane with an SMB EIA for DS-1 cables
Step 4 Return to your originating procedure (NTP).
DLP-24 Install DS-1 AMP Champ Cables on the AMP Champ EIA
Purpose
|
This task installs the DS-1 AMP Champ cables on the AMP Champ EIA.
|
Tools/Equipment
|
•Wire wrapper
•Twisted-pair cables
|
Prerequisite Procedures
|
DLP-14 Install the AMP Champ EIA
|
Required/As Needed
|
Required if you are using an AMP Champ EIA for DS-1 cards
|
Onsite/Remote
|
Onsite
|
Step 1 Prepare a 56-wire cable for each DS-1 card you will install in the shelf assembly.
Step 2 Connect the male AMP Champ connector on the cable to the female AMP Champ connector on the ONS 15454 backplane.
Step 3 Use the clips on the male AMP Champ connector to secure the connection.
The female connector has grooves on the outside edge for snapping the clips into place.
Table 1-4 shows the pin assignments for the AMP Champ connectors on the ONS 15454 AMP Champ EIA. The shaded area corresponds to the white/orange binder group. A binder group is a set of 25 pairs of wires coded with an industry-standard color scheme.
Table 1-4 Pin Assignments for AMP Champ Connectors (Shaded Area Corresponds to White/Orange Binder Group)
Signal/Wire
|
Pin
|
Pin
|
Signal/Wire
|
Signal/Wire
|
Pin
|
Pin
|
Signal/Wire
|
Tx Tip 1
white/blue
|
1
|
33
|
Tx Ring 1
blue/white
|
Rx Tip 1
yellow/orange
|
17
|
49
|
Rx Ring 1
orange/yellow
|
Tx Tip 2 white/orange
|
2
|
34
|
Tx Ring 2
orange/white
|
Rx Tip 2
yellow/green
|
18
|
50
|
Rx Ring 2
green/yellow
|
Tx Tip 3
white/green
|
3
|
35
|
Tx Ring 3
green/white
|
Rx Tip 3
yellow/brown
|
19
|
51
|
Rx Ring 3
brown/yellow
|
Tx Tip 4
white/brown
|
4
|
36
|
Tx Ring 4
brown/white
|
Rx Tip 4
yellow/slate
|
20
|
52
|
Rx Ring 4
slate/yellow
|
Tx Tip 5
white/slate
|
5
|
37
|
Tx Ring 5
slate/white
|
Rx Tip 5
violet/blue
|
21
|
53
|
Rx Ring 5
blue/violet
|
Tx Tip 6
red/blue
|
6
|
38
|
Tx Ring 6
blue/red
|
Rx Tip 6
violet/orange
|
22
|
54
|
Rx Ring 6
orange/violet
|
Tx Tip 7
red/orange
|
7
|
39
|
Tx Ring 7
orange/red
|
Rx Tip 7
violet/green
|
23
|
55
|
Rx Ring 7
green/violet
|
Tx Tip 8
red/green
|
8
|
40
|
Tx Ring 8
green/red
|
Rx Tip 8
violet/brown
|
24
|
56
|
Rx Ring 8
brown/violet
|
Tx Tip 9
red/brown
|
9
|
41
|
Tx Ring 9
brown/red
|
Rx Tip 9
violet/slate
|
25
|
57
|
Rx Ring 9
slate/violet
|
Tx Tip 10
red/slate
|
10
|
42
|
Tx Ring 10
slate/red
|
Rx Tip 10
white/blue
|
26
|
58
|
Rx Ring 10
blue/white
|
Tx Tip 11
black/blue
|
11
|
43
|
Tx Ring 11
blue/black
|
Rx Tip 11
white/orange
|
27
|
59
|
Rx Ring 11
orange/white
|
Tx Tip 12
black/orange
|
12
|
44
|
Tx Ring 12
orange/black
|
Rx Tip 12
white/green
|
28
|
60
|
Rx Ring 12
green/white
|
Tx Tip 13
black/green
|
13
|
45
|
Tx Ring 13
green/black
|
Rx Tip 13
white/brown
|
29
|
61
|
Rx Ring 13
brown/white
|
Tx Tip 14
black/brown
|
14
|
46
|
Tx Ring 14
brown/black
|
Rx Tip 14
white/slate
|
30
|
62
|
Rx Ring 14
slate/white
|
Tx Spare0+ Not applicable
|
15
|
47
|
Tx Spare0- Not applicable
|
Rx Spare0+ Not applicable
|
31
|
63
|
Rx Spare0- Not applicable
|
Tx Spare1+ Not applicable
|
16
|
48
|
Tx Spare1- Not applicable
|
Rx Spare1+ Not applicable
|
32
|
64
|
Rx Spare1- Not applicable
|
Table 1-5 shows the pin assignments for the AMP Champ connectors on the ONS 15454 AMP Champ EIA for a shielded DS-1 cable.
Table 1-5 Pin Assignments for AMP Champ Connectors (shielded DS1 cable)
64-Pin Blue Bundle
|
64-Pin Orange Bundle
|
Signal/Wire
|
Pin
|
Pin
|
Signal/Wire
|
Signal/Wire
|
Pin
|
Pin
|
Signal/Wire
|
Tx Tip 1
white/blue
|
1
|
33
|
Tx Ring 1
blue/white
|
Rx Tip 1
white/blue
|
17
|
49
|
Rx Ring 1
blue/white
|
Tx Tip 2 white/orange
|
2
|
34
|
Tx Ring 2
orange/white
|
Rx Tip 2
white/orange
|
18
|
50
|
Rx Ring 2
orange/white
|
Tx Tip 3
white/green
|
3
|
35
|
Tx Ring 3
green/white
|
Rx Tip 3
white/green
|
19
|
51
|
Rx Ring 3
green/white
|
Tx Tip 4
white/brown
|
4
|
36
|
Tx Ring 4
brown/white
|
Rx Tip 4
white/brown
|
20
|
52
|
Rx Ring 4
brown/white
|
Tx Tip 5
white/slate
|
5
|
37
|
Tx Ring 5
slate/white
|
Rx Tip 5
white/slate
|
21
|
53
|
Rx Ring 5
slate/white
|
Tx Tip 6
red/blue
|
6
|
38
|
Tx Ring 6
blue/red
|
Rx Tip 6
red/blue
|
22
|
54
|
Rx Ring 6
blue/red
|
Tx Tip 7
red/orange
|
7
|
39
|
Tx Ring 7
orange/red
|
Rx Tip 7
red/orange
|
23
|
55
|
Rx Ring 7
orange/red
|
Tx Tip 8
red/green
|
8
|
40
|
Tx Ring 8
green/red
|
Rx Tip 8
red/green
|
24
|
56
|
Rx Ring 8
green/red
|
Tx Tip 9
red/brown
|
9
|
41
|
Tx Ring 9
brown/red
|
Rx Tip 9
red/brown
|
25
|
57
|
Rx Ring 9
brown/red
|
Tx Tip 10
red/slate
|
10
|
42
|
Tx Ring 10
slate/red
|
Rx Tip 10
red/slate
|
26
|
58
|
Rx Ring 10
slate/red
|
Tx Tip 11
black/blue
|
11
|
43
|
Tx Ring 11
blue/black
|
Rx Tip 11
black/blue
|
27
|
59
|
Rx Ring 11
blue/black
|
Tx Tip 12
black/orange
|
12
|
44
|
Tx Ring 12
orange/black
|
Rx Tip 12
black/orange
|
28
|
60
|
Rx Ring 12
orange/black
|
Tx Tip 13
black/green
|
13
|
45
|
Tx Ring 13
green/black
|
Rx Tip 13
black/green
|
29
|
61
|
Rx Ring 13
green/black
|
Tx Tip 14
black/brown
|
14
|
46
|
Tx Ring 14
brown/black
|
Rx Tip 14
black/brown
|
30
|
62
|
Rx Ring 14
brown/black
|
Tx Tip 15
black/slate
|
15
|
47
|
Tx Tip 15
slate/black
|
Rx Tip 15
black/slate
|
31
|
63
|
Rx Tip 15
slate/black
|
Tx Tip 16
yellow/blue
|
16
|
48
|
Tx Tip 16
blue/yellow
|
Rx Tip 16
yellow/blue
|
32
|
64
|
Rx Tip 16
blue/yellow
|
Step 4 Return to your originating procedure (NTP).
DLP-25 Install Coaxial Cable With BNC Connectors
Purpose
|
This task installs the coaxial cable with BNC connectors.
|
Tools/Equipment
|
None
|
Prerequisite Procedures
|
DLP-12 Install a BNC or High-Density BNC EIA
|
Required/As Needed
|
Required if you are using DS-3, DS3XM-6, or EC-1 cards
|
Onsite/Remote
|
Onsite
|
Step 1 Place the BNC cable connector over the desired connection point on the backplane.
Figure 1-14 shows how to connect a coaxial cable to the BNC EIA using a right-angle BNC cable connector.
Step 2 Position the cable connector so that the slot in the connector is over the corresponding notch at the backplane connection point.
Step 3 Gently push the connector down until the notch backplane connector slides into the slot on the cable connector.
Step 4 Turn the cable connector clockwise to lock it into place.
Step 5 Tie wrap or lace the cables to the EIA according to Telcordia standards (GR-1275-CORE) or local site practice.
Step 6 Route the cables to the nearest side of the shelf assembly through the side cutouts according to local site practice. The rubber coated edges of the side cutouts prevent the cables from chafing.
Warning Metallic interfaces for connection to outside plant lines (such as T1/E1/T3/E3, etc.) must be connected through a registered or approved device such as CSU/DSU or NT1.
Figure 1-14 Using a right-angle connector to install coaxial cable with BNC connectors
Step 7 Label all cables at each end of the connection to avoid confusion with cables that are similar in appearance.
Step 8 Return to your originating procedure (NTP).
DLP-26 Install Coaxial Cable With High-Density BNC Connectors
Purpose
|
This task installs the coaxial cable with high-density BNC connectors.
|
Tools/Equipment
|
BNC insertion tool
|
Prerequisite Procedures
|
DLP-12 Install a BNC or High-Density BNC EIA
|
Required/As Needed
|
Required if you are using DS-3, DS3XM-6, or EC-1 cards
|
Onsite/Remote
|
Onsite
|
Step 1 Place the cable connector over the desired connection point on the backplane.
Step 2 Using the BNC insertion tool, position the cable connector so that the slot in the connector is over the corresponding notch at the backplane connection point.
Step 3 Gently push the connector down until the notch backplane connector slides into the slot on the cable connector.
Step 4 Turn the cable connector clockwise to lock it into place.
Step 5 Tie wrap or lace the cables to the EIA according to Telcordia standards (GR-1275-CORE) or local site practice.
Step 6 Route the cables to the nearest side of the shelf assembly through the side cutouts according to local site practice.
Warning Metallic interfaces for connection to outside plant lines (such as T1/E1/T3/E3, etc.) must be connected through a registered or approved device such as CSU/DSU or NT1.
The rubber coated edges of the side cutouts prevent the cables from chafing.
Step 7 Return to your originating procedure (NTP).
DLP-27 Install Coaxial Cable with SMB Connectors
Purpose
|
This task installs the coaxial cable with SMB connectors. Refer to Figure 1-15 when performing task.
|
Tools/Equipment
|
SMB cable connector
|
Prerequisite Procedures
|
DLP-13 Install an SMB EIA
|
Required/As Needed
|
Required if using DS-1 cards
|
Onsite/Remote
|
Onsite
|
Step 1 Place the SMB cable connector over the desired connection point on the backplane.
Step 2 Gently push the connector until it clicks into place.
Step 3 Tie wrap or lace the cables to the EIA according to Telcordia standards (GR-1275-CORE) or local site practice.
Step 4 Route the cables to the nearest side of the shelf assembly into rack runs according to local site practice.
Figure 1-15 Installing coaxial cable with SMB connectors
Warning Metallic interfaces for connection to outside plant lines (such as T1/E1/T3/E3, etc.) must be connected through a registered or approved device such as CSU/DSU or NT1.
Step 5 Label the transmit, receive, working, and protect cables at each end of the connection to avoid confusion with cables that are similar in appearance.
Step 6 Return to your originating procedure (NTP).
NTP-10 Route Electrical Cables
Purpose
|
The following procedure explains how to route and manage electrical (backplane) cables.
|
Tools/Equipment
|
RG179 or RG59 cable
|
Prerequisite Procedures
|
NTP-9 Install the Electrical Card Cables on the Backplane
|
Required/As Needed
|
Required if using electrical cards
|
Onsite/Remote
|
Onsite
|
Step 1 To route coaxial cables, complete the "DLP-28 Route Coaxial Cables" task.
Step 2 To route DS-1 twisted pair cables, complete the "DLP-29 Route DS-1 Twisted-Pair Cables" task.
Step 3 Continue with the "NTP-11 Install the Rear Cover" procedure.
DLP-28 Route Coaxial Cables
Step 1 Tie wrap or lace the coaxial cables according to local site practice and route the cables through the side cutouts on either side of the ONS 15454. The rubber coated edges of the side cutouts prevent the cables from chafing.
Note When using the RG179 cable with SMB connectors, remember that the maximum distance available with the RG179 cable is less than the maximum distance available with standard RG59 cable. If you only use the RG179, the maximum available distance is 50 feet versus the 450 feet available with the larger RG59 cable.
Step 2 Use short lengths of "pigtail" RG179 to terminate the shelf assembly.
Step 3 Use standard RG59 connected to the RG179 for the remainder of the cable run. When using a 10-foot section of the RG179, you can attach a maximum length of 437 feet of RG59. When using a 30-foot section of RG179, you can attach a maximum length of 311 feet of RG59.
The shorter maximum distance available with the RG179 is due to a higher attenuation rate for the thinner cable. The attenuation rate for RG59 cable (based on testing with Belden 923, the equivalent of 328A cable) is ~1.0 dB/100 feet at 22 Mhz (DS-3 data rate). The attenuation rate of RG179 is
6.3 db/100 feet. Use a figure of 5.0 for total cable loss when making calculations. Figure 1-16 shows an example of proper coaxial cable routing.
Figure 1-16 Routing coaxial cable (SMB EIA backplane)
Step 4 Return to your originating procedure (NTP).
DLP-29 Route DS-1 Twisted-Pair Cables
Step 1 Install DS-1 electrical interface adapters on every transmit and receive connector for DS-1 ports.
Step 2 Use wire-wrap posts on the DS-1 electrical interface adapters to connect the terminated incoming cables.
Step 3 Tie-wrap or lace the twisted-pair cables according to local site practice and route the cables into the side cutouts on either side of the ONS 15454.
Note SMB EIAs feature cable-management eyelets for tie wrapping or lacing cables to the cover panel.
Step 4 Return to your originating procedure (NTP).
NTP-11 Install the Rear Cover
Purpose
|
The following procedure explains how to install the rear cover.
|
Tools/Equipment
|
•#2 Phillips screw driver
•Medium slot head screw driver
•Small slot head screw driver
|
Prerequisite Procedures
|
None
|
Required/As Needed
|
Required
|
Onsite/Remote
|
Onsite
|
Step 1 Locate the three screws that run vertically along both edges of the backplane ( Figure 1-17).
Tip Only six screws (three on each side) line up with the screw slots on the mounting brackets, making the screws easy to locate.
Step 2 Loosen the top and bottom screws on one edge of the backplane to provide room to slide the mounting brackets into place using the u-shaped screw slots on each end.
Step 3 Slide one of the mounting brackets into place and tighten the screws.
Step 4 Repeat Steps 2 and 3 for the second mounting bracket.
Step 5 Attach the cover by hanging it from the mounting screws on the back of the mounting brackets and pulling it down until it fits snugly into place.
Note Figure 1-18 shows BIC installation using spacers.
Figure 1-17 Backplane attachment for the rear cover
Figure 1-18 Installing the BIC rear cover with spacers
Step 6 Continue with the "NTP-12 Install Ferrites" procedure.
NTP-12 Install Ferrites
Step 1 To attach ferrites to power cabling, complete the "DLP-30 Install Ferrites to Power Cabling" task.
Step 2 To attach ferrites to wire-wrap pin fields, complete the "DLP-31 Attach Ferrites to Wire-Wrap Pin Fields" task.
Step 3 Continue with the "NTP-13 Perform the Shelf Installation Acceptance Test" procedure.
DLP-30 Install Ferrites to Power Cabling
Purpose
|
This task attaches ferrites to power cabling. Use a single oval ferrite TDK ZCAT2035-0930 and/or one block ferrite Fair Rite 0443164151 for each pair of cables, depending on the EIA.
|
Tools/Equipment
|
Oval and/or block ferrites
|
Prerequisite Procedures
|
None
|
Required/As Needed
|
As needed
|
Onsite/Remote
|
Onsite
|
Step 1 If you are using block ferrites, wrap the cables once around and through the block ferrites.
Step 2 If you are using oval ferrites, pull the cable straight through the oval ferrites.
Note If you are using both block and oval ferrites, place the oval ferrite between the ONS 15454 and the block ferrite as shown in Figure 1-19.
Note Place the oval ferrite as close to the power terminals as possible and place the block ferrite within 5 to 6 inches of the power terminals.
Figure 1-19 Attaching block and oval ferrites to power cabling
Step 3 Return to your originating procedure (NTP).
DLP-31 Attach Ferrites to Wire-Wrap Pin Fields
Purpose
|
This task attaches ferrites to wire-wrap pin fields. Use an oval ferrite TDK ZCAT1730-0730 and block ferrite Fair Rite 0443164151 for each pair of cables. Figure 1-20 shows the suggested method for attaching ferrites to wire-wrap pin fields.
|
Tools/Equipment
|
Oval and block ferrites
|
Prerequisite Procedures
|
NTP-8 Install Wires to Alarm, Timing, LAN, and Craft Pin Connections
|
Required/As Needed
|
As needed
|
Onsite/Remote
|
Onsite
|
Step 1 Wrap the cables once around and through the block ferrites and pull the cables straight through the oval ferrites.
Step 2 Place the oval ferrite as close to the wire-wrap pin field as possible and between the ONS 15454 and the block ferrite as shown. The block ferrite should be within 5 to 6 inches of the wire-wrap pin field.
Figure 1-20 Attaching ferrites to wire-wrap pin fields
Step 3 Return to your originating procedure (NTP).
NTP-13 Perform the Shelf Installation Acceptance Test
Purpose
|
Use this procedure to perform a shelf installation acceptance test.
|
Tools/Equipment
|
Voltmeter
|
Tools/Equipment
|
Oval and/or block ferrites
|
Prerequisite Procedures
|
Applicable procedures in Chapter 1
|
Required/As Needed
|
Required
|
Onsite/Remote
|
Onsite
|
Step 1 Complete Table 1-6 by verifying that each procedure was completed.
Step 2 Complete the "DLP-32 Inspect the Shelf Installation and Connections" task.
Step 3 Complete the "DLP-33 Measure Voltage" task.
Step 4 Continue with the "NTP-15 Install the Common Control Cards" procedure on page 2-3.
DLP-32 Inspect the Shelf Installation and Connections
Purpose
|
This task inspects the shelf installation and connections to verify everything is installed and connected properly.
|
Tools/Equipment
|
None
|
Prerequisite Procedures
|
Complete Table 1-6.
|
Required/As Needed
|
Required
|
Onsite/Remote
|
Onsite
|
Step 1 Check each wire and cable connection to make sure all cables are locked securely. If a wire or cable is loose, return to the appropriate procedure in this chapter to correct it.
Step 2 To check that the backplane is seated correctly, verify that the screw holes and the backplane interface card holes align properly and that the A and B connectors interlock.
Step 3 Return to your originating procedure (NTP).
DLP-33 Measure Voltage
Purpose
|
This task measures the power to verify correct power and returns.
|
Tools/Equipment
|
Voltmeter
|
Prerequisite Procedures
|
Complete Table 1-6.
|
Required/As Needed
|
Required
|
Onsite/Remote
|
Onsite
|
Step 1 Using a voltmeter, verify the office ground and power:
a. Place the black lead (positive) on the frame ground on the bay. Hold it there while completing Step b.
b. Place the red lead (negative) on the fuse power points and alarm panel to verify that they read between -40V DC and -57V DC (power) and 0 (return ground).
Step 2 Using a voltmeter, verify the shelf ground and power wiring:
a. Place the black lead (positive) on the RET1 and the red lead on the BAT1 point. Verify a reading between -40 V DC and -57 V DC. If there is no voltage, check the following:
•Battery and ground reversed to the shelf
•Battery is open or missing
•Return is open or missing
b. Repeat Step 2 for the RET2 and BAT2 if the B power feed is provided.
Step 3 Return to your originating procedure (NTP).
