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Table of Contents

Upgrading and Maintaining the Cisco 6100 System
Backing Up Software
Fan Tray Maintenance
Installing and Replacing Hardware

Upgrading and Maintaining the Cisco 6100 System


This chapter describes upgrade and maintenance procedures for the Cisco 6100 with NI-2 system.

Backing Up Software

We recommend that you maintain, on a TFTP server, current copies of two files for each Cisco 6100 with NI-2 system:

If you keep copies of these files on a TFTP server, you can easily recover from a fault in an NI-2 card: simply replace the NI-2 card, and download the software image and configuration file from the TFTP server. Remember to update your backup files whenever you change your configuration or upgrade your Cisco IOS software.

Complete the following steps to copy the Cisco IOS software image and configuration file to a TFTP server:


Step 1   Log in to the Cisco 6100 node whose software you wish to back up.

Step 2   Enter the dir command to display the names of the files:

6100# dir

Step 3   Enter a copy command to copy the IOS software file to the node TFTP server:

6100# copy flash:<image-name> tftp

Step 4   Enter a second copy command to copy the configuration file to the node TFTP server:

6100# copy running-config tftp



Fan Tray Maintenance

The following sections describe the preventive maintenance procedures for the fan tray:

Replacing the Air Filter in the Fan Tray

The air filter is located directly below the three fan modules in the fan tray. When this filter becomes dirty, replace it. Replace the air filter every 60 days. If you notice a significant accumulation of dust in the filter prior to 60 days, replace the filter at that time. Record the date each time you replace the filter.

You can order a replacement air filter (part number 6100-AF-01=) through Cisco.

To replace the air filter, use these steps:


Step 1   Using the slack in the cables in front of the fan tray, move the cables to the side of the fan tray so that the air filter door can be removed and the air filter can be replaced.

Step 2   Locate and unscrew the three thumbscrews shown in Figure 5-1.


Figure 5-1   Location of Air Filter Thumbscrews


Step 3   Carefully remove the air filter door.

Step 4   Slide the air filter out from the bottom of the fan tray. Gently pull the used air filter toward you to remove it from the fan tray (see Figure 5-2). The fan tray remains operational while you replace the air filter.


Figure 5-2   Removing Air Filter Door and Dirty Air Filter


Step 5   Hold the replacement air filter so that the air flow arrows on the end of the air filter face upward. (See Figure 5-3.)


Figure 5-3   Installing the Replacement Air Filter


Step 6   Slide the filter into its slot at the bottom of the fan tray. (See Figure 5-3.)

Step 7   Place the air filter door back on the fan tray and tighten the three thumbscrews. (See Figure 5-3.)

Step 8   Discard the used air filter.



Replacing Fans in the Fan Tray

If a fan module is running too slowly or is no longer operational, an alarm is generated in the system management software. You will need to replace the nonoperational fan module. While you are replacing the nonoperational fan module, the operational fan modules continue to run. You can order a replacement fan module (part number 6100-FU-01=) through Cisco.


Warning If you do not have a replacement fan available, pull all of the line cards away from the backplane connection and power off the system until a replacement fan module is available.

To replace a fan module in the fan tray, use these steps:


Step 1   Using the slack in the cables in front of the fan tray, move the cables to the side of the fan tray so that the fan module can be removed and replaced.

Step 2   Locate the fan module and unscrew the thumbscrew (the screw at the top of the fan module) that holds the fan module in place. (See Figure 5-4.)


Figure 5-4   Location of Fan Tray Thumbscrews


Step 3   Carefully remove the fan module by pulling it toward you. The fan module is located on slide rails for easy removal and installation. (See Figure 5-5.)


Figure 5-5   Removing the Fan Module from the Fan Tray



Caution   It is important that the Cisco 6100/6130 cooling fans run continuously. The system could suffer thermal damage if the fans stop running for more than 30 minutes.

Step 4   Align the new fan module with the fan tray slide rails inside the fan tray.

Step 5   Slide the replacement fan module into the fan tray.

Step 6   Tighten the thumbscrew above the replacement fan module.

Step 7   Discard the used fan module.



Installing and Replacing Hardware

The following sections detail the installation and removal procedures for the following field replaceable unit (FRU) hardware components:


Caution   Proper ESD protection is required whenever you handle Cisco digital subscriber line access multiplexer (DSLAM) equipment. Installation and maintenance personnel should be properly grounded using ground straps to eliminate the risk of ESD damage to the equipment. Cards are subject to ESD damage whenever they are removed from the chassis.

Flexi ATU-C Line Card

The following sections describe how to remove and replace or install a 4xflexi.

Installing a 4xflexi

Complete the following steps to install the 4xflexi in the chassis.


Note   It is important that you complete each step before moving on to the next step.


Step 1   Connect a grounding strap to a ESD grounding jack.

Step 2   Open the front cover on the chassis, as necessary.

Step 3   Hold the 4xflexi vertically, with the line card faceplate toward you and the connectors facing the chassis slot.

Step 4   Align the upper and lower edges of the 4xflexi with the upper and lower guides in the chassis slot.

Step 5   Lift up on the ejector tab and gently apply pressure to the bottom of the faceplate while pushing the line card into the slot.

Figure 5-6 shows the line card installation for a Cisco 6100 chassis. The installation procedures will be the same for the other chassis.


Figure 5-6   Flexi ATU-C Line Card Installation


Step 6   Push on the faceplate of each line card to fully seat the line card.

Step 7   Press down on the ejector tab to secure the line card and connect it to the backplane.

Step 8   Use a flat-head screwdriver to turn the locking tab so that it overlaps the 4xflexi to prevent inadvertent dislodging. Figure 5-7 shows how to position the locking tab.


Figure 5-7   Positioning the Locking Tab for the 4xflexi Installation and Removal



Note    It is not necessary to lock the 4xflexis in the Cisco 6100 or Cisco 6130 chassis.

Step 9   Verify that the STATUS LED is solid green after the brief self-test. If the STATUS LED is not green after the self-test, see "Troubleshooting" for troubleshooting procedures.


Note   If you are installing the line card for the first time, refer to the provisioning procedures in the appropriate software guide for your chassis.



Removing a 4xflexi

Complete the following steps to remove a 4xflexi from the chassis:


Step 1   Connect a grounding strap to a ESD grounding jack.

Step 2   Open the front cover on the chassis, as necessary.

Step 3   Use a flat-head screwdriver to move the locking tab from the locked to the unlocked position. Be sure to turn the locking tab so that it does not overlap the 4xflexi as shown in Figure 5-7.

Step 4   Lift up on the ejector tab. This action disconnects the line card from the backplane.

Step 5   Carefully slide the line card out of the slot.

Either replace the line card that you remove, or insert a blank faceplate in the empty slot. See the "Installing a 4xflexi" section for 4xflexi installation instructions. For blank faceplate installation instructions, see the "Install Blank Faceplates" section.


Note    Blank faceplates should occupy any empty slots in the chassis.



DS3/2DS3 NI-2 Card

The following sections describe how to remove and replace or install a DS3/2DS3 NI-2 card.


Warning The ports labeled "ENET," "CNSL," and "AUX" are SELV circuits. SELV circuits should be connected only to other SELV circuits. Because the DSL circuits are treated like telephone-network voltage, avoid connecting the SELV circuit to the TNV circuits.


TimeSaver Cisco recommends that you label each data cable at both ends to identify its destination.


Caution   Service is interrupted for the entire system when the NI-2 card is removed.


Caution   Proper ESD protection is required each time you handle Cisco DSLAM equipment. Installation and maintenance personnel should be properly grounded using ground straps to eliminate the risk of ESD damage to the equipment. Cards are subject to ESD damage each time they are removed from the chassis.


Caution   Installing the cards in the chassis with the power leads reversed can damage the cards.


Warning The power supply circuitry for the Cisco DSLAM equipment can constitute an energy hazard. Before you install or replace the equipment, remove all jewelry (including rings, necklaces, and watches). Metal objects can come into contact with exposed power supply wiring or circuitry inside the DSLAM equipment. This could cause the metal objects to heat up and cause serious burns or weld the metal object to the equipment.


Warning Do not reach into a vacant slot or chassis while you install or remove a line card or a fan. Exposed circuitry could constitute an energy hazard.


Note   All cards must be fully seated in the chassis. A push on the faceplate of each card is required for the card to be fully seated.

Installing a DS3/2DS3 NI-2 Card

Complete the following steps to install a DS3/2DS3 NI-2 card in the chassis. It is important that you accomplish each step completely before moving on to the next step.


Step 1   Connect a grounding strap to a ESD grounding jack.

Step 2   Open the front cover on the chassis, as necessary.

Step 3   Inspect the NI-2 card. Verify that the daughterboard is fully seated on the main board.

Step 4   Verify that slots 10 and 11 of the chassis have no bent pins.

Step 5   Vertically align the card edge with the card guides at the top and bottom of slot 10 of the chassis.

Figure 5-8 shows the NI-2 installation for a Cisco 6100 chassis. The installation procedures will be the same for the other chassis.


Figure 5-8   NI-2 Card Installation


Step 6   Lift up on the ejector tabs and gently apply pressure to the bottom of the faceplate while pushing the card into the slot.

Step 7   Push on the faceplate of each card to fully seat the card.

Step 8   Press down on the ejector tabs to secure the card and connect it to the backplane.

Step 9   Lock both NI-2 card locking tabs.

Use a flat-head screwdriver to turn the locking tab so that it overlaps the NI-2 card to prevent inadvertent dislodging, as shown in Figure 5-9.


Figure 5-9   Locking the NI-2 Card


Step 10   Verify that the STATUS LEDs on all cards are solid green (where applicable).

This self-test procedure takes several minutes. If the STATUS LEDs are not green after the self-test, see "Troubleshooting" for troubleshooting procedures.

Step 11   Perform a software update if the STATUS LED on the NI-2 card is flashing.

Refer to the Configuration Guide for Cisco DSLAMs with NI-2 for software upgrade procedures.


Note   The network connection to the ATM switch and the subtending connections are done from the system I/O card or I/O module. For more information on these connection procedures, see the "Cable the DS3 Subtending Network Configuration" section.

Step 12   Connect both the 10BaseT RJ-45 port on the NI-2 card (ENET) and the Sun SPARCstation running the CDM management application to an Ethernet so that the chassis and the management station can communicate. Figure 5-10 shows where to connect the Ethernet cable.


Figure 5-10   ENET, CNSL, and AUX RJ-48C Receptacle Connectors on the NI-2 Card


Step 13   Connect a VT100-compatible terminal to the system console port on the NI-2 card (CNSL). Connect the terminal to a power source and set it up using the values that are shown in Table 5-1. Figure 5-10 shows where to connect the console cable.

Table 5-1   Terminal Settings

Baud rate

9600 to 38400 kbps (transmit and receive)

Character size

8 bits

Parity

None

Stop bits

1

Flow control

None

Step 14   Connect a terminal, a modem, or another serial device to the RJ-45 auxiliary port on the NI-2 card (AUX). Figure 5-10 shows where to connect the auxiliary cable.


Note    This step is optional.

Step 15   Close the front cover on the chassis, as necessary.



Removing a DS3/2DS3 NI-2 Card

Complete the following steps to remove a DS3/2DS3 NI-2 card from the chassis:


Step 1   Connect a grounding strap to a ESD grounding jack.

Step 2   Open the front cover on the chassis as necessary.

Step 3   Disconnect the RJ-45 auxiliary port on the NI-2 card (AUX).

Step 4   Disconnect the VT100-compatible terminal from the system console port on the NI-2 card (CNSL).

Step 5   Disconnect the 10BaseT RJ-45 port on the NI-2 card (ENET).

Step 6   Use a flat-head screwdriver to move the locking tabs from the locked to the unlocked position. Be sure to turn the locking tabs so that they do not overlap the card, as shown in Figure 5-9.

Step 7   Lift up on the ejector tabs. This action disconnects the card from the backplane.

Step 8   Carefully slide the card out of the slot.

See the "Installing a DS3/2DS3 NI-2 Card" section for NI-2 card installation procedures.


Note   The network connection to the ATM switch and the subtending connections are done from the system I/O card or I/O module. For more information on these connection procedures, see the "Cable the DS3 Subtending Network Configuration" section.



OC-3c/OC-3c NI-2 Card

The following sections describe how to remove and replace or install an OC-3c/OC-3c NI-2 card.


Warning The ports labeled "ENET," "CNSL," and "AUX" are SELV circuits. SELV circuits should be connected only to other SELV circuits. Because the DSL circuits are treated like telephone-network voltage, avoid connecting the SELV circuit to the TNV circuits.


TimeSaver Cisco recommends that you label each data cable at both ends to identify its destination.


Caution   Service is interrupted for the entire system when the NI-2 card is removed.


Caution   Proper ESD protection is required each time you handle Cisco DSLAM equipment. Installation and maintenance personnel should be properly grounded using ground straps to eliminate the risk of ESD damage to the equipment. Cards are subject to ESD damage each time they are removed from the chassis.


Caution   Installing the cards in the chassis with the power leads reversed can damage the cards.


Warning The power supply circuitry for the Cisco DSLAM equipment can constitute an energy hazard. Before you install or replace the equipment, remove all jewelry (including rings, necklaces, and watches). Metal objects can come into contact with exposed power supply wiring or circuitry inside the DSLAM equipment. This could cause the metal objects to heat up and cause serious burns or weld the metal object to the equipment.


Warning Do not reach into a vacant slot or chassis while you install or remove a line card or a fan. Exposed circuitry could constitute an energy hazard.


Warning Do not stare into the beam or view it directly with optical instruments.


Note   All cards must be fully seated in the chassis. A push on the faceplate of each card is required for the card to be fully seated.

Installing an OC-3c/OC-3c NI-2 Card

Complete the following steps to install an OC-3c/OC-3c NI-2 card in the chassis. It is important that you accomplish each step completely before moving on to the next step.


Step 1   Connect a grounding strap to a ESD grounding jack.

Step 2   Open the front cover on the chassis, as necessary.

Step 3   Inspect the NI-2 card. Verify that the daughterboard is fully seated on the main board.

Step 4   Verify that slots 10 and 11 of the chassis have no bent pins.

Step 5   Vertically align the card edge with the card guides at the top and bottom of slot 10 of the chassis.

Figure 5-8 shows the NI-2 installation for a Cisco 6100 chassis. The installation procedures will be the same for the other chassis.

Step 6   Lift up on the ejector tabs and gently apply pressure to the bottom of the faceplate while pushing the card into the slot.

Step 7   Push on the faceplate of each card to fully seat the card.

Step 8   Press down on the ejector tabs to secure the card and connect it to the backplane.

Step 9   Lock both NI-2 card locking tabs.

Use a flat-head screwdriver to turn the locking tab so that it overlaps the NI-2 card to prevent inadvertent dislodging, as shown in Figure 5-9.

Step 10   Verify that the STATUS LEDs on all cards are solid green (where applicable).

This self-test procedure takes several minutes. If the STATUS LEDs are not green after the self-test, see "Troubleshooting" for troubleshooting procedures.

Step 11   Perform a software update if the STATUS LED on the NI-2 card is flashing.

Refer to the Configuration Guide for Cisco DSLAMs with NI-2 for software upgrade procedures.

Step 12   Attach the receive cable from the ATM switch to the transmit connector in the inset on the faceplate of the OC-3c/OC-3c NI-2 card (trunk 1 interface connector TX). See Figure 5-11 for the OC-3c network interface connection location.


Figure 5-11   OC-3c Network Interface Connection


The transmit connector is the one closest to the top of the faceplate. The receive connector is closest to the bottom of the faceplate. The connector IDs are silkscreened inside the inset.

Step 13   Attach the transmit cable from the ATM switch to the receive connector in the inset on the faceplate of the OC-3c/OC-3c NI-2 card (trunk 1 interface connector RX). See Figure 5-11 for the OC-3c network interface connection location.


Note    To cable the chassis for OC-3c subtending, see the "Cable the OC-3c Subtending Network Configuration" section.

Step 14   Connect both the 10BaseT RJ-45 port on the NI-2 card (ENET) and the Sun SPARCstation running the CDM management application to an Ethernet so that the chassis and the management station can communicate. Figure 5-10 shows where to connect the Ethernet cable.

Step 15   Connect a VT100-compatible terminal to the system console port on the NI-2 card (CNSL). Connect the terminal to a power source and set it up using the values that are shown in Table 5-1. Figure 5-10 shows where to connect the console cable.

Step 16   Connect a terminal, a modem, or another serial device to the RJ-45 auxiliary port on the NI-2 card (AUX). Figure 5-10 shows where to connect the auxiliary cable.


Note    This step is optional.

Step 17   Close the front cover on the chassis, as necessary.



Removing an OC-3c/OC-3c NI-2 Card

Complete the following steps to remove an OC-3c/OC-3c NI-2 card from the chassis:


Step 1   Connect a grounding strap to a ESD grounding jack.

Step 2   Open the front cover on the chassis as necessary.

Step 3   Disconnect the RJ-45 auxiliary port on the NI-2 card (AUX).

Step 4   Disconnect the VT100-compatible terminal from the system console port on the NI-2 card (CNSL).

Step 5   Disconnect the 10BaseT RJ-45 port on the NI-2 card (ENET).

Step 6   Disconnect the receive cable from the transmit connector in the inset on the faceplate of the NI-2 card (trunk 1 interface connector TX).

Step 7   Disconnect the transmit cable from the receive connector in the inset on the faceplate of the NI-2 card (trunk 1 interface connector RX).

Step 8   Disconnect the RX subtend 2 interface connector in the inset on the faceplate of the NI-2 card, as necessary.

Step 9   Disconnect the TX subtend 2 interface connector in the inset on the faceplate of the NI-2 card, as necessary.

Step 10   Use a flat-head screwdriver to move the locking tabs from the locked to the unlocked position. Be sure to turn the locking tabs so that they do not overlap the card, as shown in Figure 5-9.

Step 11   Lift up on the ejector tabs. This action disconnects the card from the backplane.

Step 12   Carefully slide the card out of the slot.

See the "Installing an OC-3c/OC-3c NI-2 Card" section for NI-2 card installation procedures.




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Posted: Tue Jan 28 06:31:58 PST 2003
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