Table Of Contents
Installing the Cisco ONS 15540 ESPx
Before Installing
Unpacking and Inspecting the Cisco ONS 15540 ESPx
Mounting the Chassis
Rack-Mounting the Chassis
Installing the Chassis
Installing the Drawers
Installing the Adapters in the Cross Connect Panels
Installing the Vertical Cable Guides
Grounding the Chassis
Shelf Grounding Guidelines
Shelf Grounding Procedures
Installing and Removing Motherboards and Processor Cards
Installing Mux/Demux Motherboards and Processor Cards
Removing Mux/Demux Motherboards and Processor Cards
Installing Line Card Motherboards
Removing Line Card Motherboards
Installing and Removing Modules
Installing Mux/Demux Modules
Installing 2.5-Gbps Type 1 Transponder Modules
Installing PSMs
Installing the Type 2 Extended Range Transponder Modules with SFP Optics
Removing SFP Optics from the Type 2 Extended Range Transponders Modules
Installing 10-GE Transponder Modules
Using CLI Prior to 2.5-Gbps Transponder Module Removal
Removing Modules
Installing and Removing the Fan Assembly
Powering Up the Shelf
Rack-Mounting the 15540-PWR-AC External Power Shelf
Rack-Mounting the 15540-ACPS-N-E External Power Shelf
Using Y-Cable
Attaching the Y-Cable
Installing the Cisco ONS 15540 ESPx
This chapter describes the installation procedures for the Cisco ONS 15540 ESPx chassis and its components. This chapter includes the following sections:
•
Before Installing
• Rack-Mounting the Chassis
• Installing the Chassis
• Installing the Drawers
• Installing the Adapters in the Cross Connect Panels
• Installing the Vertical Cable Guides
• Grounding the Chassis
• Installing and Removing Motherboards and Processor Cards
• Installing and Removing Modules
• Installing and Removing the Fan Assembly
• Powering Up the Shelf
• Using Y-Cable
Note Before you install, operate, or service the system, read the Regulatory Compliance and Safety Information for the Cisco ONS 15500 Series for important safety information you should know before working with the system.
Note To ensure that your hardware is supported by your release of Cisco IOS software, see the "New and Changed Information" section on page xii. Also refer to the "Hardware Supported" section of the latest release notes for the Cisco ONS 15540 ESPx.
Warning During this procedure, wear grounding wrist straps to avoid ESD damage to the card. Do not directly touch the backplane with your hand or any metal tool, or you could shock yourself.
Before Installing
Before you install the chassis, you must complete the following tasks:
•Unpack and inspect the chassis.
•Maintain a network record.
•Mount the chassis.
Caution Use extreme care when removing or installing connectors so you do not damage the connector housing or scratch the end-face surface of the fiber. Always install protective covers or dust covers on unused or disconnected components to prevent contamination. Always clean fiber connectors before installing them.
Unpacking and Inspecting the Cisco ONS 15540 ESPx
The Cisco ONS 15540 ESPx ships with 19-inch mounting brackets. The chassis is thoroughly inspected before shipment. If any damage has occurred during transportation or if any item is missing, notify your Cisco customer service representative immediately.
Upon receipt, inspect the equipment as follows:
Step 1 Take inventory.
Compare the equipment inside with the packing slip and the equipment list provided by customer service. If there are any discrepancies, notify the Customer Service Center.
Step 2 Check for external damage.
Visually check all components and immediately report any shipping damage to your customer service representative. Have the following information ready:
•Invoice number of shipper (see packing slip)
•Model and serial number of the damaged unit
•Description of damage
•Effect of damage on the installation
Keep a record of all of your hardware, configuration options, and network settings.
Mounting the Chassis
The unit is designed for mounting in a rack. Use star-type lock washers on the rack screws to ensure a good conductive connection between the chassis and the rack. For information about installing the units in a customer cabinet, see the instructions from the cabinet manufacturer.
Rack-Mounting the Chassis
You can install the Cisco ONS 15540 ESPx chassis in a standard 19-inch rack, a 21-inch rack, or a 23-inch rack. Table 2-1 lists the correct L bracket part number required for each installation.
Table 2-1 L Bracket Part Numbers
Rack
|
L Bracket Part Number
|
19-inch
|
700-15196-01
|
21-inch
|
700-15176-01
|
23-inch
|
700-18074-01
|
To rack-mount the chassis, follow these steps:
Step 1 Place the L brackets on the sides of the chassis.
Step 2 Secure the L brackets to the chassis using the number 12-24 screws provided in the rack-mount kit. (See Figure 2-1.) Use seven screws on each L bracket on the sides of the chassis. Start with the first screw at the top of the chassis and use a screw every 2 RU to equally space the screws out and safely secure the chassis in the rack.
Figure 2-1 Attaching L Brackets
Installing the Chassis
Warning Only trained and qualified personnel should be allowed to install, replace, or service this equipment.
To install the chassis in the rack, follow these steps:
Step 1 Grasp the bottom edge of the chassis with one hand near the front and the other on the handles. With one person at each side of the chassis, use the handles on the chassis to slowly lift the chassis in unison.
Step 2 Position the chassis in the rack.
Step 3 Align the mounting holes in the L bracket with the mounting holes in the equipment rack. (See Figure 2-2.)
Figure 2-2 Installing the Chassis in the Rack
Step 4 Use the number 12-24 screws shipped with the chassis to mount the chassis in the rack. (See Figure 2-2.) Use seven screws on each L bracket on the sides of the chassis. Start with the first screw at the top of the chassis and use a screw every 2 RU to equally space the screws out and safely secure the chassis in the rack.
Step 5 Place the cable management tray over the fan assembly, ensuring that the tray is just under the chassis slots.
Step 6 Secure the cable management tray to the rack with four number 12-24 screws, two on each side. To ensure correct placement of the tray, install the second of the two screws in the sixth slot from the bottom of the chassis rack up on each side of the cable management tray. (See Figure 2-3.)
Note Test the cable management tray placement before cabling up the system.
Step 7 Attach the top cable management guide to the chassis just above the slots using the number 12-24 screws. Make sure the grounding holes are visible through the top cable management guide.
Figure 2-3 Installing the Cable Management Tray
Installing the Drawers
The process for installing the cable storage and cross connect drawers is the same. The order of placement beneath the chassis is important and should be installed in the following order from top to bottom:
1. Cable storage drawer
2. Cross connect drawer
3. Cross connect drawer
4. Cable storage drawer
5. Cross connect drawer
6. Cross connect drawer
The first cable storage drawer can be used for direct connections and storage for connections made using the first and second cross connect drawers. Each cable storage drawer stores cables for two cross connect drawers.
The cross connect and cable storage drawers ship with the rack mount ears already installed. To install the cross connect and cable storage drawers into the rack, follow these steps:
Step 1 Hold the drawer with both hands and position the drawer in the rack beneath the chassis. (See Figure 2-4.) All drawers following this first one can be stacked directly underneath each other.
Figure 2-4 Installing the Cable Storage Drawer in the Rack
Step 2 Align the mounting holes on the bracket with the mounting holes in the equipment rack.
Step 3 Install the 12-24 or 10-32 screws through the elongated holes in the brackets and into the threaded holes in the mounting post. Repeat this step for the other side.
Installing the Adapters in the Cross Connect Panels
Your cross connect drawers ship bare and require installation of the adapters into your cross connect panels. (See Figure 2-5.) These adapters are required for cross connecting cables for your system.
Figure 2-5 Pulling out the Cross Connect Drawer
To install adapters into the cross connect panels, follow these steps:
Step 1 Open the cross connect drawer.
Step 2 Lock the drawer in the open position by pushing the lever at the back left of the drawer down in the lock position. (See Figure 2-6.)
Figure 2-6 Locking the Drawer
Step 3 Pull the cross connect panel up by flipping the latches up and using them to pull the panel up simultaneously. (See Figure 2-7.)
Figure 2-7 Pulling up the Cross Connect Panel
Step 4 Remove the adapter from its packaging.
Step 5 Insert the adapter into the panel from the front as shown in Figure 2-8.
Figure 2-8 Inserting the Adapter
Step 6 Flip the latches down and push the panel down when all desired adapters have been installed.
To cable the drawer using the cross connect panel, see the "Mux/Demux Module and Line Card Motherboard Cabling with Cross Connect Drawers" section.
Installing the Vertical Cable Guides
Vertical cable guides are installed onto the rack next to the cross connect drawers. They are used to guide and hold the cables down from the line card motherboards into the cross connect drawers.
To install the vertical cable guides onto the chassis, follow these steps:
Step 1 Make sure you have the correct vertical cable guide for the side of the rack you are installing on.
Step 2 Hold the vertical cable guide over the rack next to the correct storage or cross connect drawer. See Figure 2-9 for placement guidelines.
Figure 2-9 Vertical Cable Guide Placement
Step 3 Align the mounting holes on the vertical cable guide with the mounting holes in the equipment rack.
Step 4 Secure the vertical cable guides with number 12-24 or 10-32 screws. (See Figure 2-10.)
Figure 2-10 Installing the Vertical Cable Guides
Grounding the Chassis
Two system (earth) grounding holes are provided in an enclosure near the top of the chassis.
Shelf Grounding Guidelines
To make an adequate grounding connection, you need the following parts and tools:
•Grounding lug.
•Lug mounting adapter.
•Two M4 (metric) hex-head screws with locking washers.
•One grounding wire. We recommend 6 AWG. The length of the grounding wires depends on the location of your Cisco ONS 15540 ESPx within the site and its proximity to proper grounding facilities.
•Number 2 Phillips head screwdriver.
•Crimping tool. This tool must be large enough to accommodate the girth of the grounding lug when you crimp the grounding cable into the lug.
•Wire-stripping tool.
Note The grounding lugs, lug mounting adapter, and M4 screws are included in your accessory kit that ships with the system.
Shelf Grounding Procedures
This section describes how to connect the Cisco ONS 15540 ESPx to earth ground. You must complete this procedure before connecting system power or powering up your shelf.
Tip Install the grounding equipment after you install the top cable management guide.
To ground the shelf, follow these steps:
Step 1 Use a wire-stripping tool to remove approximately 0.75 inch (20 mm) of the covering from the end of the grounding wire.
Step 2 Insert the stripped end of the grounding wire into the open end of the grounding lug.
Step 3 Use the crimping tool to secure the grounding wire in place in the grounding lug.
Step 4 Locate the grounding receptacle on the chassis. (See Figure 2-11.)
Step 5 Remove the label that covers the grounding receptacle.
Step 6 Place the lug mounting adapter against the grounding receptacle at the top of the chassis, then the grounding lug on top of the adapter.
Note The lug mounting adapter is an optional adapter.
Step 7 Insert two screws through the holes in the grounding lug and the grounding receptacle. Ensure that the grounding lug does not interfere with other hardware or rack equipment. (See Figure 2-11.)
Step 8 Install the locking washers and nuts; tighten them to secure the grounding lug to the grounding receptacle.
Step 9 Prepare the other end of the grounding wire and connect it to an appropriate grounding point in your site to ensure adequate earth ground for the
Cisco ONS 15540 ESPx.
Figure 2-11 Grounding Receptacle
Installing and Removing Motherboards and Processor Cards
The mux/demux motherboards, line card motherboards, and processor cards are hot-swappable. We recommend installing the processor cards first and then filling the chassis from slots 0 to 11, left to right. This section describes the procedures for installing and removing the motherboards and processor cards from the chassis.
Installing Mux/Demux Motherboards and Processor Cards
To install a mux/demux motherboard or processor card, follow these steps:
Step 1 Remove the failed motherboard, processor card, or filler motherboard from the shelf. See the "Removing Mux/Demux Motherboards and Processor Cards" section.
Step 2 Take the new motherboard or processor card from the shipping container.
Step 3 Insert the motherboard or processor card carefully into the chassis slot while guiding the upper and lower edges of the motherboard or processor card in the tracks until its connectors come into contact with the backplane.
Step 4 Use your thumb and forefinger of each hand to simultaneously push the motherboard or processor card in until it is fully seated in the backplane connector.
Step 5 Use a 3/16-inch flat-blade screwdriver to tighten the captive installation screws.
After the system is powered up, you can check the LEDs to ensure proper installation. See Table 1-8 on page 1-16 for mux/demux motherboard LED descriptions and Table 1-2 on page 1-8 for processor card LED descriptions.
Save the filler motherboards with the packaging material.
Removing Mux/Demux Motherboards and Processor Cards
To remove the mux/demux motherboards and processor cards, follow these steps:
Step 1 Remove all cables from the modules installed in the motherboard, if applicable, or the processor card.
Step 2 Install appropriate dust covers on the fiber cable connectors and the blind plugs into the connectors on the motherboard or processor card.
Step 3 Use a 3/16-inch flat-blade screwdriver to loosen the captive installation screws.
Step 4 Use the captive installation screws to pull the motherboard or processor card out of the slot in the chassis.
Place the removed motherboard or processor card in a container appropriate for shipping and storage. To install a replacement motherboard or processor card, see the "Installing Mux/Demux Motherboards and Processor Cards" section.
Installing Line Card Motherboards
To install a line card motherboard, follow these steps:
Step 1 Remove the failed line card motherboard from the shelf. See the "Removing Line Card Motherboards" section.
Step 2 Take the new line card motherboard from the shipping container.
Step 3 Remove the dust covers from the back of the motherboard.
Note Failure to remove these dust covers may cause damage to the system.
Step 4 Insert the motherboard carefully into the chassis slot while guiding the upper and lower edges of the motherboard in the tracks until its connectors come into contact with the backplane.
Step 5 Use the handles to push the line card motherboard in until it is fully seated in the backplane connector.
Step 6 Use a 3/16-inch flat-blade screwdriver to tighten the captive installation screws.
Step 7 Check the LED to ensure proper installation. See Table 1-10 on page 1-20 for line card motherboard LED descriptions.
Removing Line Card Motherboards
To remove the line card motherboards, follow these steps:
Step 1 Remove all cables from the modules installed in the line card motherboard if applicable.
Step 2 Install appropriate dust covers on the fiber cable connectors and the blind plugs into the connectors on the line card motherboard.
Step 3 Use a 3/16-inch flat-blade screwdriver to loosen the captive installation screws.
Step 4 Use the handles to pull the line card motherboard out of the slot in the chassis.
Place the removed line card motherboard in a container appropriate for shipping and storage. To install a replacement line card motherboard, see the "Installing Line Card Motherboards" section.
Installing and Removing Modules
The mux/demux modules, PSMs, and transponder modules are hot-swappable. This section describes the procedure for installing and removing modules from the motherboards.
Warning During this procedure, wear grounding wrist straps to avoid ESD damage to the card. Do not directly touch the backplane with your hand or any metal tool, or you could shock yourself.
Installing Mux/Demux Modules
To install the mux/demux modules follow these steps:
Step 1 Remove the failed module or the filler module from the motherboard.
Step 2 Take a new module from the shipping container.
Step 3 Insert the module carefully into the motherboard slot while guiding the upper and lower edges of the module in the tracks until its connectors come into contact with the backplane connectors. You hear a click when it is connected.
Step 4 Attach the appropriate cables.
Step 5 Check the LEDs to ensure proper installation. See Table 1-8 on page 1-16 for mux/demux motherboard LED descriptions.
Save the filler modules with the packaging material.
Installing 2.5-Gbps Type 1 Transponder Modules
To install the 2.5-Gbps Type 1 transponder module, follow these steps:
Step 1 Remove the failed module or the filler module from the 2.5-Gbps line card motherboard.
Step 2 Take a new module from the shipping container.
Step 3 Insert the module carefully into the motherboard slot while guiding the upper and lower edges of the module in the tracks until its connectors come into contact with the backplane connectors. You hear a click when it is connected.
Step 4 Attach the appropriate cables.
Step 5 Check the LEDs to ensure proper installation. See Table 1-14 on page 1-25 for 2.5-Gbps Type 1 transponder module LED descriptions.
Step 6 Save the filler modules with the packaging material.
Installing PSMs
To install the PSM, follow these steps:
Step 1 Remove the failed module or the filler module from the motherboard.
Step 2 Take a new module from the shipping container.
Step 3 Insert the module carefully into the motherboard slot while guiding the upper and lower edges of the module in the tracks until its connectors come into contact with the backplane connectors. You hear a click when it is connected.
Step 4 Attach the appropriate cables.
Step 5 Check the LEDs to ensure proper installation. See Table 1-9 on page 1-18 for PSM LED descriptions.
Installing the Type 2 Extended Range Transponder Modules with SFP Optics
Note Only use Cisco-certified SFP optics for the Type 2 extended range transponders.
To install the Type 2 extended range transponders modules with SFP optics, follow these steps:
Step 1 Take the desired SFP optics from the shipping container.
Step 2 Install the SFP by inserting it into the Type 2 extended range transponder module. Push the SFP until you hear a click. The click indicates that it is securely set in the module.
Step 3 Insert the Type 2 extended range transponder module carefully into the motherboard slot while guiding the upper and lower edges of the module in the tracks until its connectors come into contact with the backplane connectors. You hear a click when it is connected.
Step 4 Push the latch on the module down to secure the module in place.
Step 5 Attach the appropriate cables.
Step 6 Check the LEDs to ensure proper installation. See Table 1-15 on page 1-25 for Type 2 extended range transponder module LED descriptions.
Removing SFP Optics from the Type 2 Extended Range Transponders Modules
There are two types of SFP optics that can be installed in the Type 2 extended range transponder modules. The connectors on the SFP optics are:
•MT-RJ connector
•LC connector
The MT-RJ connector is typically used for lower rate connections (ESCON and OC-3). The LC connector is typically used for higher rate connections (Gigabit Ethernet and Fibre Channel). Each type of SFP requires a different method of removal.
Note Use the show hardware command to see what SFP optic you have currently installed in your module.
Removing SFP Optics with MT-RJ Connectors
Note You need the cable installation and removal tool to remove the SFP with the MT-RJ connector.
To remove an SFP with an MT-RJ connector from the Type 2 extended range transponder module, follow these steps:
Step 1 Remove the cable from the desired SFP.
Step 2 Remove the SFP from the module by pushing against the lever on the SFP to release it from the module. (See Figure 2-12.)
Figure 2-12 Removing the SFP with MT-RJ Connector
1
|
SFP placement in the module
|
3
|
SFP extraction tool insertion hole
|
2
|
Lever on the SFP (two views)
|
4
|
SFP extraction and cable installation and removal tool
|
Step 3 Use the tool to remove the SFP by inserting the tool into the side of the module and pulling it out. (See Figure 2-12.)
Step 4 Place the removed SFP in a container appropriate for shipping and storage.
Removing SFP Optics with LC Connectors
To remove an SFP with an LC connector from the Type 2 extended range transponder module, follow these steps:
Step 1 Remove the cable from the desired SFP.
Step 2 Remove the SFP from the module by pulling the latch on top of the SFP to release it from the module. (See Figure 2-13.)
Figure 2-13 Removing the Transceiver with the LC Connector
1
|
Release latch
|
2
|
SFP removal
|
Step 3 Continue to pull the latch down and use the latch to pull the SFP out of the module. (See Figure 2-13.)
Step 4 Place the removed SFP in a container appropriate for shipping and storage.
Installing 10-GE Transponder Modules
You must install a 10-GE transponder module in a 10-GE line card motherboard for proper operation in a Cisco ONS 15540 ESPx. The 10-GE line card motherboards support up to two half-width 10-GE transponder modules.
To install 10-GE transponder modules, follow these steps:
Step 1 Remove the failed or blank module from the 10-GE line card motherboard.
Step 2 Take a new module from the shipping container.
Step 3 Insert the module carefully into the motherboard slot while guiding the upper and lower edges of the module in the tracks until its connectors come into contact with the backplane connectors. You hear a click when it is connected. (See Figure 2-14.)
Figure 2-14 Installing the 10-GE Transponder Module
Step 4 Attach the appropriate cables.
Step 5 Check the LEDs to ensure proper installation. See Table 1-15 on page 1-25 for Type 2 extended range transponder module LED descriptions.
Note Allow two minutes for the 10-Gbps laser on the 10-GE transponder module to warm up before it transmits traffic.
Using CLI Prior to 2.5-Gbps Transponder Module Removal
Removing a 2.5-Gbps transponder module from the Cisco ONS 15540 ESPx causes bit rate errors on other 2.5-Gbps transponder modules in the 2.5-Gbps line card motherboard. Although these errors do not affect system traffic, you can avoid them using the following privileged EXEC command before removing the transponder module:
Command
|
Purpose
|
hw-module subslot slot/subslot power off
|
Turns off the power to a 2.5-Gbps transponder module.
|
Note The hw-module subslot power command is only supported on modules installed in 2.5-Gbps line card motherboards with hardware version 5.1, or later, and with LRC (line card redundancy controller) functional image version 2.72, or later.
To determine the functional image and hardware versions on your system, use the show hardware detail command.
Note Wait 60 seconds after removing a 2.5-Gbps transponder module before inserting a 2.5-Gbps transponder module into the same subcard position in the 2.5-Gbps line card motherboard.
Example
The following example shows how to turn off the power to a 2.5-Gbps transponder module before removing it:
Switch# hw-module subslot 8/1 power off
Warning: Power OFF subcard 8/1. Continue? [confirm]y
Switch#
Verifying 2.5-Gbps Transponder Module Power Status
To verify the status of the power to a 2.5-Gbps transponder module, use the following privileged EXEC command:
Command
|
Purpose
|
show hardware linecard slot
|
Displays hardware information for a specific slot in the shelf.
|
Example
The following example shows how to display the power status of the subcards in a 2.5-Gbps line card motherboard:
Switch# show hardware linecard 8
-------------------------------------------------------------------
Slot Number : 8/*
Controller Type : XpndrMotherboard
On-Board Description : TRANSPONDER_MOTHER_PHASE_0
Orderable Product Number: N/A
Board Part Number : 73-5813-05
Board Revision : 05
Serial Number : CAB0517HLRV
Manufacturing Date : 03/30/2001
Hardware Version : 5.1
RMA Number : 0x00
RMA Failure Code : 0x00
Functional Image Version: 2.55
Subcard Power Control : 0:ON, 1:OFF, 2:ON, 3:ON
<Information deleted.>
Removing Modules
Warning High-performance devices on this card can get hot during operation. To remove the card, hold it by the faceplate and bottom edge. Allow the card to cool before touching any other part of it or before placing it in an antistatic bag.
To remove a module from your unit without interrupting system operation, follow these steps:
Step 1 Remove all cables from the desired module using the cable installation and Remove the module by carefully pulling it out of the slot in the motherboard.
Step 2 Reinstall the blank filler module.
Step 3 Place the removed module in a container appropriate for shipping and storage.
Installing and Removing the Fan Assembly
The fan assembly is hot-swappable. Fan status is reported to the processor cards. Table 2-2 lists the status for the fan assembly. To remove the fan assembly, you must first loosen the cables that are cabled through the storage drawers and the cable management tray. Failure to do this can result in possible damage to your fiber optic cables.
Note Use the show facility-alarm status command to verify it is the fan that is causing the major alarm. If the output shows "Fan" as the source, replace the fan assembly.
Table 2-2 Fan Assembly Status
Fan Failure
|
Status
|
None
|
Normal
|
One
|
Minor
|
Two or more
|
Major
|
To install the fan assembly in the Cisco ONS 15540 ESPx, follow these steps:
Step 1 Open and pull out the cable storage drawer installed immediately beneath the chassis that holds the system fiber optic cables. (See Figure 2-15.)
Figure 2-15 Cable Storage Drawer
Step 2 Lock the drawer by pushing the lever down at the back left side of the drawer. (See Figure 2-16.)
Figure 2-16 Drawer Lock
Step 3 Untwist the black fasteners in the drawers to loosen the cable guide spools. (See Figure 2-17.)
Figure 2-17 Preparing to Loosen the Cables
1
|
Black fastener
|
2
|
Cable spool
|
Step 4 Push the spools down towards the black fasteners. Carefully pull out the cables from the spools towards the outside of the drawers. (See Figure 2-17.)
Step 5 Flip the cable management tray up so that it no longer covers the fan tray. (See Figure 2-18.)
Figure 2-18 Hooked Cable Management Tray
1
|
Cable management tray hook
|
3
|
Rack mount latch
|
2
|
Cable management tray
|
|
|
Step 6 Attach the hook on the tray to the rack mount part of the tray on the rack so that it stays in the up position.
Step 7 Unscrew the captive installation screws on the fan assembly. (See Figure 2-19.)
Figure 2-19 Fan Assembly
Step 8 Pull the fan assembly out of the bay and put it aside.
Step 9 Place the new fan assembly into the front chassis cavity so it rests on the chassis. Lift the fan assembly up slightly and align the top and bottom guides.
Step 10 Push the fan assembly into the chassis until the captive installation screws meet the chassis.
Step 11 Tighten each of the captive installation screws.
Step 12 Release the hook on the cable management tray and lower the tray so that it again covers the fan assembly.
Step 13 Restore the fiber optic cable slack using the spools in the cable management drawer. Push the spools loosened in Step 2 back up to its original place.
Step 14 Pull the cable down and around the spools so that they are back to their original places before the fan assembly removal.
Step 15 Tighten the black fasteners in the drawers to secure the spools and cables in place.
Step 16 Unlock the drawer and close it. (See Figure 2-20.)
Figure 2-20 Unlocking the Drawer
Step 17 Power up the system and verify fan assembly operation by checking the fan assembly status. The fan status is normal when operating properly.
Powering Up the Shelf
The system is powered by redundant -48 VDC inputs. Two models (15540-PWR-AC and 15540-ACPS-N-E) of redundant external AC-input power supplies are available or DC-input power can be provided directly.
The external power supplies are single-phase, AC-DC, 1050 W, -48 V output power supplies. The external power supplies are installed in an external power shelf that fits into a standard equipment rack. The following note and warnings apply to direct DC-connected installations.
Note The DC return is to remain isolated from the system frame and chassis (DC-I
Warning A readily accessible disconnect device must be incorporated in the building's installation wiring.
Warning This product relies on the building's installation for short-circuit (overcurrent) protection. Ensure that a Listed and Certified fuse or circuit breaker 25A, minimum 60 VDC, is used on all current-carrying conductors.
If an external AC-input power supply is not used, proceed to the "Connecting DC-Input Power from the 15540-PWR-AC Power Supply" section.
Rack-Mounting the 15540-PWR-AC External Power Shelf
The external power shelf is available in two models. This section describes the installation of the 15540-PWR-AC external power shelf. See the "Rack-Mounting the 15540-ACPS-N-E External Power Shelf" section for the other model.
Note Make sure you install the 15540-PWR-AC external power shelf close enough to your chassis so that you can connect all power cords to the chassis and to the power outlet. We recommend that you install the 15540-PWR-AC external power shelf directly above your Cisco ONS 15540 chassis, leaving one half inch of space between the chassis and the power shelf or in a directly adjacent rack. The external power shelf is a 19-inch (483 mm) wide rack mount shelf, 3.5 inches (86 mm) high and 12 inches (305 mm) deep.
To install the 15540-PWR-AC external power shelf in an equipment rack, follow these steps:
Step 1 Align the mounting holes in the L brackets with the mounting holes in the equipment rack.
Step 2 Secure the 15540-PWR-AC external power shelf using four (two per side) 12-24 x 3/4-inch screws through the elongated holes in the L bracket and into the threaded holes in the mounting post. (See Figure 2-21.)
Figure 2-21 Installing the 15540-PWR-AC External Power Shelf in the Rack
Step 3 Use a tape measure and level to ensure that the 15540-PWR-AC external power shelf is installed straight and level.
Installing and Connecting the 15540-PWR-AC External Power Supply
After you have installed the 15540-PWR-AC external power shelf in the equipment rack, you can install the 15540-PWR-AC power supplies. If you have not installed the 15540-PWR-AC external power shelf, see the "Rack-Mounting the 15540-PWR-AC External Power Shelf" section.
To install a 15540-PWR-AC power supply, follow these steps:
Step 1 Make sure that the 15540-PWR-AC power supply you are installing is not plugged in to a power outlet.
Step 2 Loosen the screws on the attachment plates on the upper left and right corners of the external power supply so you can slide the attachment plates down. (See Figure 2-22.)
Figure 2-22 Sliding the External Power Supply Attachment Plates Down
Step 3 Grasp the 15540-PWR-AC power supply handle with one hand. Place your other hand underneath to support the bottom of the external power supply. (See Figure 2-23.)
Figure 2-23 Handling the 15540-PWR-AC Power Supply
Caution Use both hands to install and remove the 15540-PWR-AC power supply.
Step 4 Slide the 15540-PWR-AC power supply all the way into the 15540-PWR-AC external power shelf bay, aligning the attachment plates with the slots on the top of the external power shelf.
Step 5 Slide each attachment plate up so that the upper edge is wedged into the 15540-PWR-AC external power shelf slot and use a screwdriver to tighten the two screws on each attachment plate. (See Figure 2-24.)
Figure 2-24 Tightening the Attachment Plates
Step 6 Ensure that all site power and grounding requirements described in the Regulatory Compliance and Safety Information for the Cisco ONS 15500 Series have been met before you connect the external power supply to a power source.
Step 7 Plug one end of the two-pin Molex cord into the external power supply. (See Figure 2-25.)
Figure 2-25 Power Connector and Two-Pin Molex Connector
Step 8 Connect the other end of the two-pin Molex cord to the chassis.
Step 9 Connect the other end of the power cord to an AC-power input source. (See Figure 2-26.)
Caution In a system with multiple 15540-PWR-AC power supplies, connect each power supply to a separate AC-input power source. In case of a power source failure, the second source is still available and can maintain maximum overcurrent protection for each power connection.
Figure 2-26 Connecting the 15540-PWR-AC Power Supply to the Chassis
Step 10 Verify 15540-PWR-AC power supply operation by checking the power supply front panel LEDs:
•INPUT OK LED is on.
•OUTPUT OK LED is on.
Step 11 Check the external power supply status from the system console by entering the show hardware command. For more information on commands, refer to the Cisco ONS 15540 ESPx Configuration Guide and the Cisco ONS 15540 ESPx Command Reference.
Connecting DC-Input Power from the 15540-PWR-AC Power Supply
To apply DC-input power to your Cisco ONS 15540 shelf, follow these steps:
Step 1 Remove the four screws from the terminal block access panel on the back panel of the chassis. (See Figure 2-27.)
Figure 2-27 Removing the Terminal Block Access Panel
Step 2 Remove the insulation of each wire on both ends of the interconnection cables at a length of about a 1/4 inch (6 mm).
Step 3 Insert the cord through the power supply cable strain relief on the back left side of the chassis. (See Figure 2-28.)
Figure 2-28
Inserting the Cord Through the Power Supply Cable Strain Relief
Step 4 Connect the wires of the cables to the terminal blocks. (See Figure 2-29.) Wire the cables in the following sequence:
•Red lead to the terminal labeled RTNA.
•Black lead to the terminal labeled -48A.
Note The ground connections should always be connected first and disconnected last.
Note The second power supply cable should be connected to the terminals labeled RTNB and -48B.
Figure 2-29
Connecting Cable Wires to the Terminal Blocks
1
|
RTNA
|
3
|
RTNB
|
2
|
-48VA
|
4
|
-48VB
|
Step 5 Reinstall the terminal block access panel onto the chassis. Use the same four screws used in Step 1 to secure the panel. (See Figure 2-30.)
Figure 2-30
Reinstalling the Terminal Block Access Panel
Step 6 Turn the power on using the corresponding power switch of the power supply.
Rack-Mounting the 15540-ACPS-N-E External Power Shelf
This section describes the installation of the 15540-ACPS-N-E external power shelf.
Note Make sure you install the 15540-ACPS-N-E external power shelf close enough to your chassis so that you can connect all power cords to the chassis and to the power outlet. We recommend that you install the 15540-ACPS-N-E external power shelf directly above your Cisco ONS 15540 chassis, leaving one-half inch of space between the chassis and the power shelf or in a directly adjacent rack. The external power shelf is a 19-inch (483 mm) wide rack mount shelf, 3.5 inches (86 mm) high and 12 inches (305 mm) deep.
To install the 15540-ACPS-N-E external power shelf in an equipment rack, follow these steps:
Step 1 Align the mounting holes of the external power shelf with the mounting holes in the equipment rack.
Step 2 Secure the external power shelf using eight (four per side) 12-24 x 3/4-inch screws through the holes in the external power shelf and into the threaded holes in the mounting post. (See Figure 2-31.)
Figure 2-31 Installing the 15540-ACPS-N-E External Power Shelf in the Rack
Step 3 Use a tape measure and level to ensure that the external power shelf is installed straight and level.
Step 4 Remove the spacer bar after the external power shelf is secured to the rack.
Connecting DC-Input Power from the 15540-ACPS-N-E External Power Shelf
To apply DC-input power to your Cisco ONS 15540 shelf, you must install a cable strain relief bracket and two DC power cables. The two DC power cables are connected to each other at the cable strain relief bracket. To complete the connections, follow these steps:
Step 1 Attach the cable strain relief bracket to the side of the Cisco 15540 chassis. (See Figure 2-32.)
Figure 2-32 Installing the Cable Strain Relief Bracket
Step 2 Remove the four screws from the terminal block access panel on the back panel of the chassis. (See Figure 2-33.)
Figure 2-33 Removing the Terminal Block Access Panel
Step 3 Snap the cable connector of the short DC power cable into the cable strain relief bracket. (See Figure 2-33.)
Step 4 Insert the cable through the left rear of the chassis and connect the leads to the terminal blocks (see Figure 2-34) in the following sequence:
•Black lead to RTNA.
•Red lead to -48A.
Note The ground connections should always be connected first and disconnected last.
Figure 2-34 Connecting Cable Wires to the Terminal Blocks
1
|
RTNA
|
3
|
RTNB
|
2
|
-48VA
|
4
|
-48VB
|
Step 5 Repeat Step 3 and Step 4, connecting the second set of cables in the following sequence:
•Black lead to RTNB.
•Red lead to -48B.
Step 6 Reinstall the terminal block access panel onto the chassis. Use the same four screws used in Step 2 to secure the panel. (See Figure 2-33.)
Step 7 Use two number 10 screws to attach the earth ground lead to the ground lugs on the rear of the 15540-ACPS-N-E external power shelf. (See Figure 2-35.)
Figure 2-35 Connecting to Earth Ground
Step 8 Connect the earth ground lead to an appropriate ground source.
Step 9 Attach the side A and side B cable ends to the short DC power cables at the cable strain relief bracket. (See Figure 2-36.)
Figure 2-36 Connecting the DC Power Cables
Installing and Connecting the 15540-ACPS-N-E External Power Supply
After you have installed the 15540-ACPS-N-E external power shelf in the equipment rack, you can install the external power supplies. If you have not installed the external power shelf, see the "Rack-Mounting the 15540-ACPS-N-E External Power Shelf" section.
To install the 15540-ACPS-N-E power supply, follow these steps:
Step 1 Use a flat blade screwdriver to push in on the release handle latch until the release handle opens. (See Figure 2-37.)
Figure 2-37 Opening the Release Handle
Step 2 With the release handle partially open, place both hands underneath the bottom of the external power supply and carry it to the external power shelf. (See Figure 2-38.)
Figure 2-38 Handling the 15540-ACPS-N-E Power Supply
Caution Use both hands to install and remove the 15540-ACPS-N-E power supply.
Step 3 Slide the 15540-ACPS-N-E power supply all the way into the 15540-ACPS-N-E external power shelf bay until the release handle closes. (See Figure 2-39.)
Note The 15540-ACPS-N-E power supply does not function in the center bay of the 15540-ACPS-N-E external power shelf. Install the blank power supply in the center bay.
Figure 2-39 Installing the 15540-ACPS-N-E Power Supply
Step 4 Ensure that all site power and grounding requirements described in the Regulatory Compliance and Safety Information for the Cisco ONS 15500 Series have been met before you connect the 15540-ACPS-N-E power supply to a power source.
Caution In a system with multiple power supplies, connect each power supply to a separate AC-input power source. In case of a power source failure, the second source is still available.
Step 5 Connect the power cord to the 15540-ACPS-N-E external power shelf. (See Figure 2-40.)
Figure 2-40 Installing the AC Power Cord
Step 6 Verify 15540-ACPS-N-E power supply operation by checking the power supply front panel LEDs:
•AC OK LED is on.
•DC OK LED is on.
Step 7 Check the external power supply status from the system console by entering the show hardware command. For more information on commands, refer to the Cisco ONS 15540 ESPx Configuration Guide and the Cisco ONS 15540 ESPx Command Reference.
Using Y-Cable
Using an external 2:1 combiner (the y-cable), connections between the client equipment and the transponder interfaces are duplicated. This means each input and output client signal is connected to two transponder interfaces, one active and one standby. During any interval, one of the transmitters at the client interface is turned on and is generating the required optical signal, and the second transmitter is off.
Refer to the Cisco ONS 15540 ESPx Planning Guide for y-cable configuration guidelines.
Attaching the Y-Cable
To attach the y-cable to the transponder modules, follow these steps:
Step 1 Read the configuration guidelines in the Cisco ONS 15540 ESPx Configuration Guide and the Cisco ONS 15540 ESPx Command Reference.
Step 2 Choose the ports you will use.
Step 3 Lift the shutters on the two intended ports and attach one end of the two-sided cable to each of the ports.
Step 4 Attach the other end to the client equipment if not already attached.
